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增材制造驅(qū)動(dòng)創(chuàng)新設(shè)計(jì)

RenAM 500Q的主要驅(qū)動(dòng)力 — 內(nèi)置創(chuàng)新型光學(xué)系統(tǒng)是雷尼紹各部門（控制部、軟件部和機(jī)械工程部）齊心協(xié)力為RenAM 500Q設(shè)計(jì)的關(guān)鍵組件。
摻鐿光纖激光束進(jìn)入光學(xué)系統(tǒng)后，由通過(guò)精密振鏡底座驅(qū)動(dòng)的四對(duì)掃描振鏡引導(dǎo)，掃描振鏡旋轉(zhuǎn)，引導(dǎo)激光束覆蓋在加工托盤的粉末上。光學(xué)系統(tǒng)也會(huì)動(dòng)態(tài)聚焦激光，不斷調(diào)整焦距，確保光束角度在平坦的工作區(qū)域內(nèi)發(fā)生變化時(shí)光斑尺寸保持不變。要在粉末床上實(shí)現(xiàn)高精度加工，需借助專業(yè)的光學(xué)和控制工程技術(shù)；而這些技術(shù)經(jīng)過(guò)雷尼紹多年來(lái)在REVO（用于坐標(biāo)測(cè)量機(jī)）等產(chǎn)品上不斷研發(fā)改進(jìn)，已經(jīng)非常成熟。
雷尼紹利用自有增材制造 (AM) 技術(shù)生產(chǎn)出RenAM 500Q的光學(xué)系統(tǒng)。采用該技術(shù)一方面可使掃描振鏡的封裝更加嚴(yán)密，另一方面還可以設(shè)計(jì)出內(nèi)部隨形冷卻水道，確保光學(xué)系統(tǒng)具有精確的熱穩(wěn)定性。雷尼紹在制程中利用增材制造技術(shù)實(shí)現(xiàn)了上述創(chuàng)新，因此RenAM 500Q的加工效率大幅提升，解決了目前占市場(chǎng)主流的中型增材制造設(shè)備所面臨的瓶頸問(wèn)題。
光學(xué)系統(tǒng)從構(gòu)思到成品，離不開組合制造技術(shù)的使用；具體方法是將損耗性加工托盤作為成品部件的組成部分，這樣不僅可以減少耗材量，還可以減少?gòu)耐斜P上移除零件所需的加工步驟。位于斯塔福德郡的雷尼紹增材制造解決方案中心針對(duì)批量生產(chǎn)，對(duì)零件、增材制造支撐結(jié)構(gòu)及制造設(shè)計(jì)進(jìn)行了進(jìn)一步優(yōu)化。
釋放生產(chǎn)力

新型四激光系統(tǒng)在不增大工作臺(tái)尺寸的情況下，可將生產(chǎn)效率提升3倍之多。大型增材制造設(shè)備通常會(huì)面臨較多問(wèn)題，包括：材料庫(kù)存的增加、重型基板的機(jī)械裝卸、較大工作區(qū)域內(nèi)保護(hù)氣體的效率、資金成本的增加以及占地面積的增大等。要生產(chǎn)大型零件，必須消化這些不利因素，但就市場(chǎng)吸引力而言，中型設(shè)備更具優(yōu)勢(shì)。目前，中型設(shè)備面臨的主要阻礙是激光器數(shù)量有限而降低生產(chǎn)效率。
RenAM 500Q以雷尼紹RenAM 500M單激光系統(tǒng)的系統(tǒng)架構(gòu)為基礎(chǔ)開發(fā)而成，兩者均可用于批量生產(chǎn)，但是存在一些明顯差異。最大的區(qū)別是RenAM 500Q有四個(gè)激光器，但是所有子系統(tǒng)都必須根據(jù)生產(chǎn)量的增加情況重新進(jìn)行設(shè)計(jì)。此外，四個(gè)激光器在增材制造過(guò)程中對(duì)粉塵的處理能力也非常重要。如果通過(guò)提高氣體流通量和氣流速度來(lái)解決這一問(wèn)題，會(huì)增加濾芯（用于收集粉塵）等其他子系統(tǒng)的作業(yè)負(fù)擔(dān)。因此，雷尼紹的做法是在氣流中裝設(shè)一個(gè)熱轉(zhuǎn)換器來(lái)保持加工溫度的穩(wěn)定性，同時(shí)利用預(yù)過(guò)濾旋風(fēng)分離器來(lái)分離小顆粒與大顆粒粉末，從而延長(zhǎng)濾芯壽命并提高粉末的循環(huán)利用率。
其他改進(jìn)措施包括改善整個(gè)加工區(qū)域的氣流穩(wěn)定性，顯著減少流程間的清潔作業(yè)量。RenAM 500Q在整個(gè)加工區(qū)域設(shè)置有四個(gè)激光器，因此保持光學(xué)系統(tǒng)和粉末床之間的精確位置關(guān)系也至關(guān)重要。工程技術(shù)的進(jìn)步有助于確保上述目標(biāo)的實(shí)現(xiàn)，這些進(jìn)步包括使用精密運(yùn)動(dòng)配件重新定位刷粉器、縮短設(shè)置時(shí)間以及提高重復(fù)精度等。
結(jié)構(gòu)緊湊，潛力巨大

要高效使用四個(gè)激光器，需進(jìn)行更多的前期規(guī)劃和工藝過(guò)程管理工作。最直接的切入點(diǎn)是讓每個(gè)激光器加工一個(gè)或一組獨(dú)立零件。如此一來(lái)，激光器便可并行作業(yè)。初步研究顯示，同時(shí)加工多個(gè)相鄰零件時(shí)需格外小心，因?yàn)榧庸ひ粋€(gè)零件排放的廢氣可能會(huì)影響另一個(gè)零件。結(jié)果表明，盡管加工出的零件表面光潔度存在一些細(xì)微差異，但總體而言，激光器并行作業(yè)是一種最容易管理的加工情形，也是推薦給大多數(shù)用戶使用的入門方法。
除此之外，在多激光加工過(guò)程中，選擇哪種加工方式主要取決于具體應(yīng)用場(chǎng)合。顯然，可以使用四個(gè)激光器加工同一個(gè)零件，并且由于雷尼紹RenAM 500Q的每個(gè)激光器都能覆蓋整個(gè)金屬粉末床，用戶因而可以選擇最優(yōu)化的加工策略。
 

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1756-OF6VI ControlLogix 6 Pt Iso A/O Voltage Module

188-K1C030-N Miniature Circuit Breaker 3 A

194E-GA20E-PD10-TN 194E Load switch

2090-CFBM7DF-CEAA03 MP-Series 3m Servo Feedback Cable

2090-UXCK-D09 Ultra Series Connector Kit

BC646PCN100 OP Operator Console Runtime S/W Ultd I/O w/GC

GC647DMS005 GC DataMart 5 PA Connections

IC200ALG263 Analog b 15 bit voltage 15 channel

IC646IFCLNTCRO025C iFIX iClient Read Only 25 PK Keyless (M1Component Part)

IC647IFPRDV00075C iFIX Profsnl SCADA 75 I/O Development (M1Component Part)

IC660MLS100 Label for IC660BBS100 (Qty 100)

IC697BEM741 Sell to Alstom only. FIP Bus Controllerfor 9070

IC800BIDK020 Dual Beta i-Series amplifier, 20/20 amp, 200VAC

ControlLogix/1756 System 1756-L55M22 LOGIX5555 PROCESSOR WITH 750KBYTE NV MEMORY

Industrial Computers 6182H-7BEH6D VVCE 700, KEY/TOUCH, EXT MEM, RIO/DH, DC

Process Control 1757-PROCESSLINX PROCESSLINX OPC SERVER TO OPC SERVER COMM SOFTWARE

Operator Interface 2711P-K15C15B1 PV PLUS 1500, KEYPAD, CNET, AC PS, STD MEM

Support 9240-WIN16RTS SUPT RENEWAL CONTRACT FOR 9240WIN16RT

Support 6723-PCSR SUPPORT REINSTATEMENT CONTRACT FOR 6723-PCS

Support F5130-RM1 FIRMWARE UPGRADE FOR 5130-RM1 PLC5250 PROCESSOR MO

RSI Software Products 9301-2SE2350ZHU1 RSVIEW32 WORKS 150-5K UPGRADE IN-SUPT (ZH)

RSI Software Products 9351-ICDOC INTERCHANGE DOCUMENTATION SET (RELEASE 6.0)

RSI Software Products 9399-WHEELUG RSWHEEL USERS GUIDE

Motion Control 8720MC-RPS190BS SLAVE 460V 190AMP RPS

BC646MRE075 Logic PC & View Runtime (HRT) 75 I/O

IC300RTD100 4 channel RTD Inputs (Pt-100, Pt-200, Pt-500, Pt-1000), 18 bit

IC754VKI10MTD Starter Kit - 10" Monochrome QuickPanel View Intermediate, Touch, 24VDC

MTR-3T57-H-R-0-M-0 MTR series metric servo motor with resolver

20AD-DB1-C PowerFlex 70 Resistor Kit

20DC037A0EYNANANK PowerFlex 700S AC Drive 20D

20G1ANC260AN0NNNNN PowerFlex 755 AC Packaged Drive

25B-V4P8N104 PowerFlex 525 0.75kW (1Hp) AC Drive

280-M22M-M1 ArmorConnect M22 Male Receptacle

FR-F740-15K 22.1KVA 29A 15KW 3相AC380V/50Hz/60Hz

1492-LG4 IEC Term Blck 6.1x62x35.7mm Spr Clp

1494G-BF3J6-421 NEMA 1494G Enclosed Disconnect

軟啟動(dòng)器 3RW44362BC46

ET 200SP 6ES7132-6BF00-0BA0 DO 8x24VDC/0,5A 標(biāo)準(zhǔn)型，基座單元類型 A0

1585D-E4UBDE-20 1585D Ethernet Media Patchcord

1753-L32BBBP-8A GuardPLC 1800 Safety Controller

1794-IE4XOE2XT Flex XT 4 Input 2 Output Analog Module

194E-AA40EX-TN-PE 194E Load switch

2080-LC30-24QVB Micro830 24 I/O Controller

2090-CSWM1DF-18AA05 Kinetix 5m Smartb Single Cable

20AC3P5A3AYNNEC0 PowerFlex 70 AC Drive 20A

GC646MPT001 Proficy GlobalCare Complete GE Compare

HE693RTD601 RTD Input, 6 channel, 3-wire, 0.125C res., -100 to +260C range (Pt-1 00)

IC610MDL101RR 24Vdc Sink Input (8 points)

IC647HSTSC750KM Server to Server Collector for Historian - Standard Server 750,000 Points (M4 Key)

IC660BBD021RR 24/48Vdc Sink I/O Block, 16 Circuit, Ph B

IC694PWR330 Power Supply 120/240 Vac 125 Vdc High Capacity

IC756WDN009E-99 DV Development Sys VB, Java, C++, C, English, Version 9.9

MicroLogix 1500/1769 System 1769-RTBN10 REPLACEMENT 10 PIN NEMA TERMINAL BLOCK (1 PER KIT)

PLC-5/1771 System 1771-P5K CONFORMALLY COATED,POWER SUPPLY,SLOT,8A,24V DC

Distributed I/O 1798-OB8E FLEXARMOR 8 POINT 24VDC SOURCING OUTPUT MODULE

Operator Interface 2711P-B6M5D PV PLUS 600 GRAYSCALE, KEY/TOUCH, RS232, DC PS

Support 9323-PA2SR SUPT REINSTATEMENT CONTRACT FOR 9323PA2S

Support 9358-PB30S SUPT RENEWAL CONTRACT FOR 9358PB30ENE

Support F1772-LZSERD FIRMWARE UPGRADE FOR 1772-LZ PLC2 PROCESSOR MODULE

RSI Software Products 9324-RLD6U7ITE RSLOGIX 5000 FULL TO PRO UPGRADE, ITALIAN

RSI Software Products 9305-RSVADFVCESE RSVIEW32 ACTIVE DISPLAY FLOAT. VIEW CLNT (SPANISH)

RSI Software Products 9301-PCI2000ETH APPLICOM PCI2000ETH ETHERNET INTERFACE 1 PROTOCOL

Motion Control 2094-BMP5 MODULE, AXIS, 400/460V, 4A INV.