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18008-0000-10-1GLC現(xiàn)貨 in stock! 歡迎來電咨詢~??！

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近幾年，隨著我廠生產(chǎn)規(guī)模的逐步擴大，就更加要求氣體調(diào)節(jié)在生產(chǎn)中的穩(wěn)定性和快速性，而目前傳統(tǒng)的二次儀表已無法滿足現(xiàn)有的控制需求。主要表現(xiàn)在：

　　1)過程自動化程度低，信息采集和反饋仍采用傳統(tǒng)的二次儀表，致使數(shù)據(jù)采集緩慢、調(diào)節(jié)滯后，降低了系統(tǒng)運行的穩(wěn)定性。

　　2)儀表內(nèi)部信息儲存量小，采集的壓力、流量等數(shù)據(jù)無法長期保存，不便于日后生產(chǎn)工作的歷史查詢和分析。

　　3)系統(tǒng)可靠性低，需要配專人負責(zé)該系統(tǒng)的運行，造成了人工成本的上升。

　　鑒于以上三點，通過采用PLC(可編程控制器)控制系統(tǒng)，解決當前存在的問題。

　　1、PLC控制系統(tǒng)的特點及組成

　　PLC在現(xiàn)代工業(yè)控制領(lǐng)域中早己得到了廣泛的應(yīng)用。以PLC的控制功能而言，具有嚴謹、方便、易編程、易安裝、可靠性高等優(yōu)點。它通用性強，適應(yīng)面廣，特別在數(shù)字量輸入/輸出等邏輯控制領(lǐng)域有無可比擬的優(yōu)點。PLC具有豐富的邏輯控制指令和應(yīng)用指令，它提供高質(zhì)量的硬件、高水平的系統(tǒng)軟件平臺和易學(xué)易編程的應(yīng)用軟件平臺。另外，PLC即有自身的網(wǎng)絡(luò)體系又有開放I/0及通訊接口，很容易組建網(wǎng)絡(luò)并實現(xiàn)遠程訪問。

　　PLC采用Siemens公司生產(chǎn)的S7-300系列，由于現(xiàn)場的PLC系統(tǒng)與主控室的上位機距離較遠(800米左右)，因此通訊系統(tǒng)需成對加裝RS-485中繼器，另外在現(xiàn)場增加TP27-10//觸摸屏進行數(shù)據(jù)顯示，確保系統(tǒng)運行的穩(wěn)定性。

　　1.1系統(tǒng)結(jié)構(gòu)及硬件配置

　　根據(jù)控制需求，CPU模塊采用CPU314、數(shù)字量輸入(DI)采用SM321模塊，數(shù)字量輸出(DO)采用SM322模塊，模擬量輸入(AI)采用SM331模塊，模擬量輸出(AO)采用SM332模塊以及IM365等模塊組成，IM365實現(xiàn)機架擴展，上位監(jiān)控機采用SIEMENS公司CP5611網(wǎng)卡完成計算機與PLC之間的數(shù)據(jù)通訊。整個通訊網(wǎng)絡(luò)采用MPI的通訊協(xié)議，從上位機上可對整個氣體調(diào)節(jié)過程進行監(jiān)控和操作。

　　1.2控制系統(tǒng)的功能實現(xiàn)

　　PLC程序的編制直接關(guān)系著供氣系統(tǒng)能否正常工作，而程序設(shè)計的關(guān)鍵在于編程者對工藝系統(tǒng)的理解程度和程序編制技術(shù)的靈活應(yīng)用。因此，在程序設(shè)計中首先考慮了供氣壓力調(diào)節(jié)系統(tǒng)的特點，將程序設(shè)計細化，分成多個程序模塊，實行模塊化編程。這樣既可以方便的增加或刪除程序模塊，便于現(xiàn)場對工藝的調(diào)整，又可針對配套設(shè)備可控性對不同程序模塊進行完善。

　　PLC的編程軟件采用SIEMENS公司的SIMATICSTEP7V5.1軟件平臺用來完成硬件組態(tài)、地址和站址的分配以及編制整個生產(chǎn)過程的控制程序的。上位機監(jiān)控軟件采用國產(chǎn)軟件組態(tài)王，全部采用漢化界面，便于系統(tǒng)的開發(fā)與操作，該系統(tǒng)運行于Windows2000中文平臺，可實現(xiàn)對生產(chǎn)過程的全面監(jiān)控，對重要參數(shù)形成歷史記錄，以報表或曲線的形式顯示給操作人員。通過VB語言腳本，可以在主控室的上位機顯示重要參數(shù)的歷史趨勢、實時趨勢，實現(xiàn)壓力調(diào)節(jié)的手自動切換、操作、壓力的高、低限報警、流量數(shù)據(jù)的顯示與累計，滿足高生產(chǎn)率的調(diào)度需求。

　　1.3現(xiàn)場顯示

　　現(xiàn)場采用TP27觸摸屏進行參數(shù)顯示、控制，觸摸屏程序由組態(tài)軟件來完成，人機界面采用中文菜單，界面友好，操作方便，功能較強，主要用于現(xiàn)場壓力、流量、閥位的顯示與操作?？勺鳛椴僮魅藛T現(xiàn)場操作的依據(jù)。

　　1.4工控機配置

　　工控機采用研華IPC-610，通過CP5611卡，完成S7-300PLC與工控機的通訊。主要完成下列任務(wù)：傳送現(xiàn)場監(jiān)控數(shù)據(jù);運行監(jiān)控;故障記錄和排除提示;參數(shù)設(shè)置;生產(chǎn)數(shù)據(jù)管理和處理;圖形化示教和離線編程。

　　2系統(tǒng)實現(xiàn)了供氣系統(tǒng)的自動控制和監(jiān)控，主要包括如下功能：

　　1)靈活的操作方式以及強大的系統(tǒng)控制功能：

　　系統(tǒng)可以實現(xiàn)上位機操作、控制柜觸摸屏操作和就地手動操作;

　　2)報警功能：

　　當壓力超過工藝要求，可在現(xiàn)場、就地實現(xiàn)高、低限壓力報警;

　　3)簡單、方便的參數(shù)設(shè)定：

　　壓力調(diào)節(jié)閥的壓力設(shè)定值、P、I、D等參數(shù)可以在上位機中設(shè)定。

　　2、系統(tǒng)控制功能

　　(1)過程控制的功能：

　　1)系統(tǒng)對供氣壓力實現(xiàn)了PID自動調(diào)節(jié)控制;

　　2)對所采集的模擬信號進行線性化、濾波、工程單位轉(zhuǎn)換處理;

　　3)實現(xiàn)了流量信號的溫、壓補償，提高了儀表的測量精度。

　　(2)邏輯控制

　　聯(lián)鎖邏輯控制實現(xiàn)開/關(guān)的控制，邏輯控制及用戶自定義功能塊等。系統(tǒng)實現(xiàn)了電磁閥控制以及參數(shù)越限報警等功能。

　　(3)人機接口

　　HMI系統(tǒng)中包含主工藝畫面，各系統(tǒng)送氣壓力、流量，供氣壓力調(diào)節(jié)等多幅畫面，畫面直觀、豐富，具備PID在線調(diào)節(jié)、在線顯示調(diào)節(jié)曲線功能，包括過程量變化趨勢的實時趨勢曲線、歷史趨勢曲線。

　　(4)報表打印

　　以報表形式繪制報警記錄、歷史記錄畫面，調(diào)節(jié)間數(shù)據(jù)報表。實時趨勢曲線和歷史趨勢曲線可隨意設(shè)定時間段，打印在線趨勢，歷史趨勢曲線。

　　3、軟件設(shè)計

　　根據(jù)該系統(tǒng)具體情況，PLC系統(tǒng)軟件設(shè)計過程中著重要考慮的是以下幾個方面：

　　(1)數(shù)據(jù)采集及工程量轉(zhuǎn)換

　　(2)PID算法

　　(3)流量溫壓補償計算以及流量的累積計算

　　對于系統(tǒng)中的邏輯控制選用梯形圖(LADDER)編程，直觀、方便;對于PID回路控制流量溫壓補償計算以及流量的累積計算部分則采用語句表(STL)編程，結(jié)構(gòu)緊湊而又靈活。

　　PID調(diào)節(jié)是該系統(tǒng)中zui為重要的控制程序，因此特將PID算法作一重點介紹
 

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變送器 3RS18002HQ00

TIA 博途 WinCC 選件 6AV2107-0RA00-0BB0 SIMATIC WinCC Audit for Runtime Advanced

1585J-M8PBJM-3X 1585J Ethernet Media Cables

1760-LDFC PicoGFX Processor

188-K2D080 Miniature Circuit Breaker 8 A

194L-E12-2502 12A 194L Load Switch

2090-CNSSPSS-AA03 Kinetix 6000M network cable

2090-XXLF-TC3100 Kinetix Drives Line Filter

BC647OEM0101B OEM Edge Program Renewal - iFIX

GC647IPWRSTDVUNLMTM iPower Option - Std Unlmt I/O Dev Globalcare Complete part

IC200DTX850 Operator Interface with up to 200 stored messages. 4 x 20 character L CD backlight display, 8 function keys and numeric keypad.

IC646NGJ000 Johnson Controls N2 Communications

IC647IGSBSC_M IGS:Industrial Gateway Server Basic Protocols

IC670MDL642 125VDC Pos./Neg. Logic Input, 16 Point, Grouped

IC697MDL340 120 Vac Output, 2 Amp (16 Points)

IC800SLCFLYZ030 Flying lead cable to connect any 30 Watt to 750 Watt SL series amplifier I/O to a 3rd party controller. 3 meters

ControlLogix/1756 System 1756-EWEB CLX ENET/IP ENHANCED WEB SERVER MODULE

Industrial Computers 6182H-12KRH6D VVCE 1250, KEYPAD, STD MEM, RIO/DH, DC

Process Control 1757-PFBUL050 PROFIBUS INTERFACE MODULE USAGE LICENSE

Operator Interface 2711P-RUL10 PANELVIEW PLUS FIRMWARE UPGRADE LICENSE

Support 9357-DNETMD3R SUPT REINSTATEMENT CONTRACT FOR 9357DNETMD3E

Support 9361-VBXR SUPPORT REINSTATEMENT CONTRACT FOR 9361-VBX

ControlNet Products 1734-IR2 24V DC 2 CHANNEL RTD INPUT MODULE

RSI Software Products 9301-2SE2403ESE RSVIEW32 WORKS 32K WITH RSLINX (SPANISH)

RSI Software Products 9358-B03ENE RSBIZWARE BATCH 03 UNITS

Motion Control MPL-A430H-HJ24AA MOTOR,SERVO,6.55NM,3500RPM,ENCR,230V,BRK,8.2KG

Motion Control 2090-UXNFBN-S01 CABLE,ULGRF50ON-FLEX,MOTOR FEEDBACK,N,1M

CBL-145 Cable.Allen Bradley PLC5 Channel 0 (RS-422)

IC610CCM109RR I/O Expander Interface Mdl, Series One Jr. to Series One I/O

IC800SLA0201 200W, 115 VAC SL Servo Amplifier

OC647IFGLBLCLN010M-50 iFIX WebSpace 10 Additional Users (M4 key)

20AD2P1A3AYNANC0 PowerFlex 70 AC Drive 2.1 A at 1 Hp 20A

20DD011A0EYNAEANE PowerFlex 700S AC Drive 20D

20P21AD667RA0NNN PowerFlex 667 A DC Drive

2711-NL7 PanelView 1000C Ser C Replace Backlight

280-PWRM22H-M1 ArmorConnect 3-PH Power Media drop cable

3G3JV-A4004 1.9KVA 1.8A 0.4KW 三相AC380-460V/50HZ/60HZ

1492-MCAA155 Ul489/Csa Mini Circuul489/Csa Mini Circu

1494U-HS1 1494U 30A-200A Stainless Handle

軟啟動器 3RW44546BC46

Safety Advanced V14 6ES7833-1FA14-0YE5 STEP 7 Safety Advanced V14 SP1 Upgrade

1585D-M4UBDM-30 Micro D-Code, QD Style Ethernet Media

1756-IR6I ControlLogix 6 Pt Isolated RTD In Module

1797-INS FlexEx Accessories

194E-E40-1753-6A 40 A 194E Load switch

2090-CFBM4E2-CATR MP-Series 0.5m Transition Cable

2090-MPPC-08S MP-Series Power Connector Kit

BC646MDA000 View Development/Runtime 8000 I/O with Proficy GlobalCare Complete

GC647ABK001 GC Spare Key

HMI-CAB-C116 CABLE UNI-TELWAY

IC641SWM706 Logicmaster 90-70 Std Comm/ 3.5 inch disks + paper docs.

IC647IFCLNTS010C iFIX iClientTS 10 Additional Users (M1Component Part)

IC660EBA103RR Thermocouple, 115Vac/125Vdc Power, Electronic Assembly

IC695PRS015 Pressure Transducer module. The serial port communicates with up to 15 Honeywell LG1237 Smart Pressure Transducer sensors. Requires firmware/software 6.5 or higher.

IC756WRE049J-99 DataViews Runtime for Windows 25-49, Per User, Japanese, Version 9.9

FlexLogix System 1794-IM8 220V AC INPUT MOD, 8 PT.

PLC-5/1771 System D1785-10.6 CONTROLNET PLC5 PROGRAM. CONTROLLERS QUICK START

Process Control 1757-PLXSIFN PLX MODICON PLC, MODBUS RTU QUICKBUILDER INTERFACE

Operator Interface 2711P-B10C6B2 PV PLUS 1000, KEY/TOUCH, RIO/DH, AC PS, EXT MEM

Support 9310-TSTNDR SUPT REINSTATEMENT CONTRACT FOR 9310TSTNDENE

Support 2705-ND1S SUPT RENEWAL CONTRACT FOR 2705ND1

Support F1785-L40BSERB FIRMWARE UPGRADE FOR 1785-L40B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300KOE RSVIEW32 WORKS 1500 (KOREAN)

RSI Software Products 9701-VWSB250JPU2 RSV SE STATION 100- 250 DISPLAY UPGRADE(JAPANESE)

RSI Software Products 9399-PLC5MAN PLC 5, 6200 SERIES MANUAL SET(FOR 5.2 REL + NEWER)

Motion Control 2098-DSD-150-SE DRIVE, 65A/150A, ULTRA3000 W/SERCOS

BC646MDB300 Logic Developer PC w/Runtime 300 I/O

IC300MIX902 8 DC Inputs (12/24vdc), 8 DC Outputs (5/12/24vdc,0.5A pos. logic with ESCP) and 4 channels Analog Inputs, voltage (0-5vdc, +/-5vdc, 0-10vdc, +/- 10vdc), 12 bit; 2 channels Analog Outputs, voltage (+/- 10vdc)

IC752SKT003RR Datapanel H Starter Kit: Includes Datapanel H (DPH000), download & communication cables, WinCfg, user & programming manuals

MTR-3S84-G-R-0-E-SRR Servo Motor with Seal

ZA06B-6120-H045 PSM-45HVi 45 kW high voltage power supply module for Alpha servos

20CC300A0ANNBNG0 PowerFlex 700H AC Drive 20C

20G1ABF265JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-D043N114 PowerFlex 523 22kW (30Hp) AC Drive

2711P-T6C20A8 PanelView Plus 6 6 Color Touch AC

6SE6440-2UD22-2BA1 2.2KW

1492-JTC3K 2.5 mm Thermocouple Terminal Block

1492-XIM120-8R BUL.1667-PANELCONNECT INPMOD,INTERFACE

軟啟動器 3RW44241BC45

通信模塊 6ES7 541-1AD00-0AB0 CM：PtP RS232，高性能通訊模塊

1585-C4UB-S300 1585 Ethernet Cable

1746-OV32 SLC 32 Point Digital Output Module

1790-0V16X CompactBlock LDX 16 Expansion Block

194E-A-P22 194E 2 NO-2 NC Auxiliary Contact Block

20-PP09042 WIRE SET ASSY NON-REGENERATIVE FRONT END

2090-CSBM1DF-18AA07 Kinetix Cable Single DSL 2090-Series

20AC030F0AYNANC0 PowerFlex 70 AC Drive 30 A at 15 kW 20A

GC-8459-SI-RN SI Consignment System Renewal (12 month license)

HE200TIM100 GPS time server of HE693SER300:provides time synchronization between s eperate racks or bs