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ESX180現(xiàn)貨 in stock! 歡迎來電咨詢~?。?

ESX180,

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近幾年，隨著我廠生產(chǎn)規(guī)模的逐步擴大，就更加要求氣體調(diào)節(jié)在生產(chǎn)中的穩(wěn)定性和快速性，而目前傳統(tǒng)的二次儀表已無法滿足現(xiàn)有的控制需求。主要表現(xiàn)在：

　　1)過程自動化程度低，信息采集和反饋仍采用傳統(tǒng)的二次儀表，致使數(shù)據(jù)采集緩慢、調(diào)節(jié)滯后，降低了系統(tǒng)運行的穩(wěn)定性。

　　2)儀表內(nèi)部信息儲存量小，采集的壓力、流量等數(shù)據(jù)無法長期保存，不便于日后生產(chǎn)工作的歷史查詢和分析。

　　3)系統(tǒng)可靠性低，需要配專人負(fù)責(zé)該系統(tǒng)的運行，造成了人工成本的上升。

　　鑒于以上三點，通過采用PLC(可編程控制器)控制系統(tǒng)，解決當(dāng)前存在的問題。

　　1、PLC控制系統(tǒng)的特點及組成

　　PLC在現(xiàn)代工業(yè)控制領(lǐng)域中早己得到了廣泛的應(yīng)用。以PLC的控制功能而言，具有嚴(yán)謹(jǐn)、方便、易編程、易安裝、可靠性高等優(yōu)點。它通用性強，適應(yīng)面廣，特別在數(shù)字量輸入/輸出等邏輯控制領(lǐng)域有無可比擬的優(yōu)點。PLC具有豐富的邏輯控制指令和應(yīng)用指令，它提供高質(zhì)量的硬件、高水平的系統(tǒng)軟件平臺和易學(xué)易編程的應(yīng)用軟件平臺。另外，PLC即有自身的網(wǎng)絡(luò)體系又有開放I/0及通訊接口，很容易組建網(wǎng)絡(luò)并實現(xiàn)遠程訪問。

　　PLC采用Siemens公司生產(chǎn)的S7-300系列，由于現(xiàn)場的PLC系統(tǒng)與主控室的上位機距離較遠(800米左右)，因此通訊系統(tǒng)需成對加裝RS-485中繼器，另外在現(xiàn)場增加TP27-10//觸摸屏進行數(shù)據(jù)顯示，確保系統(tǒng)運行的穩(wěn)定性。

　　1.1系統(tǒng)結(jié)構(gòu)及硬件配置

　　根據(jù)控制需求，CPU模塊采用CPU314、數(shù)字量輸入(DI)采用SM321模塊，數(shù)字量輸出(DO)采用SM322模塊，模擬量輸入(AI)采用SM331模塊，模擬量輸出(AO)采用SM332模塊以及IM365等模塊組成，IM365實現(xiàn)機架擴展，上位監(jiān)控機采用SIEMENS公司CP5611網(wǎng)卡完成計算機與PLC之間的數(shù)據(jù)通訊。整個通訊網(wǎng)絡(luò)采用MPI的通訊協(xié)議，從上位機上可對整個氣體調(diào)節(jié)過程進行監(jiān)控和操作。

　　1.2控制系統(tǒng)的功能實現(xiàn)

　　PLC程序的編制直接關(guān)系著供氣系統(tǒng)能否正常工作，而程序設(shè)計的關(guān)鍵在于編程者對工藝系統(tǒng)的理解程度和程序編制技術(shù)的靈活應(yīng)用。因此，在程序設(shè)計中首先考慮了供氣壓力調(diào)節(jié)系統(tǒng)的特點，將程序設(shè)計細化，分成多個程序模塊，實行模塊化編程。這樣既可以方便的增加或刪除程序模塊，便于現(xiàn)場對工藝的調(diào)整，又可針對配套設(shè)備可控性對不同程序模塊進行完善。

　　PLC的編程軟件采用SIEMENS公司的SIMATICSTEP7V5.1軟件平臺用來完成硬件組態(tài)、地址和站址的分配以及編制整個生產(chǎn)過程的控制程序的。上位機監(jiān)控軟件采用國產(chǎn)軟件組態(tài)王，全部采用漢化界面，便于系統(tǒng)的開發(fā)與操作，該系統(tǒng)運行于Windows2000中文平臺，可實現(xiàn)對生產(chǎn)過程的全面監(jiān)控，對重要參數(shù)形成歷史記錄，以報表或曲線的形式顯示給操作人員。通過VB語言腳本，可以在主控室的上位機顯示重要參數(shù)的歷史趨勢、實時趨勢，實現(xiàn)壓力調(diào)節(jié)的手自動切換、操作、壓力的高、低限報警、流量數(shù)據(jù)的顯示與累計，滿足高生產(chǎn)率的調(diào)度需求。

　　1.3現(xiàn)場顯示

　　現(xiàn)場采用TP27觸摸屏進行參數(shù)顯示、控制，觸摸屏程序由組態(tài)軟件來完成，人機界面采用中文菜單，界面友好，操作方便，功能較強，主要用于現(xiàn)場壓力、流量、閥位的顯示與操作?？勺鳛椴僮魅藛T現(xiàn)場操作的依據(jù)。

　　1.4工控機配置

　　工控機采用研華IPC-610，通過CP5611卡，完成S7-300PLC與工控機的通訊。主要完成下列任務(wù)：傳送現(xiàn)場監(jiān)控數(shù)據(jù);運行監(jiān)控;故障記錄和排除提示;參數(shù)設(shè)置;生產(chǎn)數(shù)據(jù)管理和處理;圖形化示教和離線編程。

　　2系統(tǒng)實現(xiàn)了供氣系統(tǒng)的自動控制和監(jiān)控，主要包括如下功能：

　　1)靈活的操作方式以及強大的系統(tǒng)控制功能：

　　系統(tǒng)可以實現(xiàn)上位機操作、控制柜觸摸屏操作和就地手動操作;

　　2)報警功能：

　　當(dāng)壓力超過工藝要求，可在現(xiàn)場、就地實現(xiàn)高、低限壓力報警;

　　3)簡單、方便的參數(shù)設(shè)定：

　　壓力調(diào)節(jié)閥的壓力設(shè)定值、P、I、D等參數(shù)可以在上位機中設(shè)定。

　　2、系統(tǒng)控制功能

　　(1)過程控制的功能：

　　1)系統(tǒng)對供氣壓力實現(xiàn)了PID自動調(diào)節(jié)控制;

　　2)對所采集的模擬信號進行線性化、濾波、工程單位轉(zhuǎn)換處理;

　　3)實現(xiàn)了流量信號的溫、壓補償，提高了儀表的測量精度。

　　(2)邏輯控制

　　聯(lián)鎖邏輯控制實現(xiàn)開/關(guān)的控制，邏輯控制及用戶自定義功能塊等。系統(tǒng)實現(xiàn)了電磁閥控制以及參數(shù)越限報警等功能。

　　(3)人機接口

　　HMI系統(tǒng)中包含主工藝畫面，各系統(tǒng)送氣壓力、流量，供氣壓力調(diào)節(jié)等多幅畫面，畫面直觀、豐富，具備PID在線調(diào)節(jié)、在線顯示調(diào)節(jié)曲線功能，包括過程量變化趨勢的實時趨勢曲線、歷史趨勢曲線。

　　(4)報表打印

　　以報表形式繪制報警記錄、歷史記錄畫面，調(diào)節(jié)間數(shù)據(jù)報表。實時趨勢曲線和歷史趨勢曲線可隨意設(shè)定時間段，打印在線趨勢，歷史趨勢曲線。

　　3、軟件設(shè)計

　　根據(jù)該系統(tǒng)具體情況，PLC系統(tǒng)軟件設(shè)計過程中著重要考慮的是以下幾個方面：

　　(1)數(shù)據(jù)采集及工程量轉(zhuǎn)換

　　(2)PID算法

　　(3)流量溫壓補償計算以及流量的累積計算

　　對于系統(tǒng)中的邏輯控制選用梯形圖(LADDER)編程，直觀、方便;對于PID回路控制流量溫壓補償計算以及流量的累積計算部分則采用語句表(STL)編程，結(jié)構(gòu)緊湊而又靈活。

　　PID調(diào)節(jié)是該系統(tǒng)中zui為重要的控制程序，因此特將PID算法作一重點介紹
 

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194R-R11 194R Standard Operating Shaft

2090-CPBM7DF-16AF60 MP-Series 60 m Length Cable

2090-XXTPMP-16S03 MP-Series 3 m Length Power Cable

CP2I-0WPB-0140-AZ Power cable with straight connector for A2HVis, A4HVis, B2HVis and B4HVis motors. 14 meters

GF-6012R Connecting FlashCable to Surtronic 3+.

IC200UEI016 VersaMax Micro Expansion 16 point Input (16) 24VDC In, 24VDC Power Supply (includes IC200CBL501).

IC647ABK001 PA Spare Key

IC647PATYOKG Proficy PAT - Driver For Yokogawa

IC693CBK003 Cable Kit for High Density I/O Modules (includes CBL331 and CBL332)

IC754ACC06BEZ01 SS-Bezel for 6 Inch Mono & TFT QP-V & C

IMC-313D-X-DRR IMC-D Series Servo Motor Controller, DeviceNet, 3 Amp

SLC/1746 System 1747-PSD PROGRAM STORAGE DEVICE-SLC 5/03 THRU 5/05

Open Automation Systems 1784-PM02AETP01 1784PM02AE TERMPANEL WITH 1 METER CABLE

Application-specific products 1404-M605B-CNT 1404-M6 CONTROLNET PM3000 24V P.S.

Operator Interface 2711-K10G10 PV1000 GRAYSCALE KEY, DNET & RS232 PRINT

Support 9301-2SE3300DES SUPT RENEWAL CONTRACT FOR 93012SE3300DE

Support 9380-RSBVBR SUPT REINSTATEMENT CONTRACT FOR 9380RSBVB

DeviceNet Products 1792D-CB12 MAXUM MEDIA BASE W/12MM CONNECTORS

RSI Software Products 9301-2SE3300DEU2 RSVIEW32 RUNTIME 150-1500 UPGRADE IN-SUPT (DE)

RSI Software Products 9358-EP03ENE RSBIZWARE EPROCEDURE 03 UNITS

Motion Control MPL-B4530K-RK24AA MOTOR,SERVO,8.36 NM,4000RPM,RSLVR,460V,BRK

Motion Control 2090-XB33-16 RESISTIVE BRAKE MODULE, 33A, 16 OHM

GQPH-DEM-S02 QUICKPANEL 6" HAND HELD STN GE LABEL

IC646MRA000 View Runtime 8,000 I/O

MTR-1N31-I-E-A-S-0 Stepping Motor Nema34, Parallel Wdg, Encoder, Parallel Wdg

QPLCTAE0000 12.1 inch Color TFT/ TCP/ Ethernet/ CF Card/ 110VAC

20BC043A3AYNACC1 PowerFlex 700 AC Drive 43 A at 22 kW 20B

20F11ND014AA0NNNNN PowerFlex 753 AC Packaged Drive

22-RF018-CS PowerFlex EMC Filter

2711P-RL7C2 PanelView Plus Accessory

280S-PWRM35E-M1 ArmorStart Three-Phase Power Media

C200H-ID002 輸入單元, 8點, 無電壓接點NPN

1492-PDLC1 Power Distribution Block Accessory

通訊處理器 6ES7441-1AA04-0AE0 CP441-1，PtP-串行通訊，1 個通道，支持 3964RASCII 協(xié)議及打印機

變送器 3RS10201DD10

1497-B-BASX-3-N Control Circuit Transber

1585J-M8UBJM-6 RJ45 Ethernet Media

1761-L32BWA MicroLogix 1000 32 Point Controller

188-K3C040-N Miniature Circuit Breaker 4 A

194L-E32-1753 32 A 194L Load Switch

2090-CPBM7DF-02AA05 5 m Length DIN Power and Brake Cable

2090-XXNFN-S03 N-Series Universal Flying Lead Cable

BC647PSC025 Proficy Process Systems 250 I/O with Cimplicity

GC647PCM005 GlobalCare Complete for Proficy Change Management Server - 5 Concurrent Users

IC200MDL241 Input 240VAC (2 group of 8) 16 point.

IC646NTS025 Terminal Services - 25 Pack License

IC647MGS001 Proficy Maintenance Gateway Server

IC676CBLPBB050 IP67 Profibus Cordset - 5 Meters

IC697MEM732 Exp. RAM, 256K Bytes, Non-volatile Flash, 32 Bit (Used w/78X CPUs)

IC800SSI104D2RR 4.3A, 115/230V, DeviceNet S2K Servo Controller for S-Series Motors

ControlLogix/1756 System 1756-STRT3FR CONTROLLOGIX STARTER KIT FRENCH

Industrial Computers 6182H-15TEH6B VVCE 1500, TOUCH, EXT MEM, RIO/DH, AC

Process Control 1757-DNBUPG10 DEVICENET LIC UPG 10 DNB

Operator Interface 2711-B5A10L2 PV550 MONO KEY&TOUCH, DNET & RS232 PRINT

Support 9326-AD5WDS SUPT RENEWAL CONTRACT FOR 9326AD5WDENE

Support 9371-EHYD3S SUPT RENEWAL CONTRACT FOR 9371EHYD3

ControlNet Products 1788-CN2DN CONTROLNET TO DEVICENET LINKING DEVICE

RSI Software Products 9301-2SE2500DEU1 RSVIEW32 WORKS 32K-100K UPGRADE IN-SUPT (DE)

RSI Software Products 9358-BANT10ENE RSBATCH ARCHIVER 10 UNITS

Motion Control MPL-A4520P-MK22AA MOTOR,SERVO,6.10 NM,5000RPM,MULTI,230V,6.8KG

Motion Control 2090-UXNPBMP-10S03 CABLE,460V,NON-FLEX,MOTOR POWER,MP,10 GAUGE,3M

CBL-38-MP-30 Power Cable, MTR-3S8x Series Servo Motors, 30 Ft.

IC641CTL130 Logicmaster 90-30 to Control 90-30 Upgrade

IC800SLM010N1NE25 100W, 115 VAC SL Servo Motor, 2.5K Quad Encoder

OC647IPWRPLRNUNLMTM iPower Option - Nwk Unlmt I/O Run

20AD8P0A3AYNNNG0 PowerFlex 70 AC Drive 8 A at 5 Hp 20A

20DD065A0EYNANANE PowerFlex 700S AC Drive 65 A 50 Hp 20D

20P41AD1K1RA0NNN PowerFlex DC Drive 1162 A

2711P-B10C4A8 PanelView Plus Terminal

280-PWRM24G-M2 ArmorConnect 3-PH Power Media drop cable

NS10-TV00(B)-V1 彩色TFT LCD 分辨率：640×480點, 256色10.4英寸

1492-MCBA360 60 A UL489 Miniature Circuit Breaker

1494V-DR666-A-B-D-E-F NEMA Flange Mtd Rod Switch Disconnect Sw

軟啟動器 3RW44582BC36

運行版軟件 6AV6612-0AA00-0AM0 SIMATIC WinCC Comfort (Compact Edition)

1585D-M8UGJM-20 Gigabit Ethernet Media

1756-L85E ControlLogix 40MB controller

1799-OQ10X Embedded I/O 10 Point Expansion Output

194E-FA32E-PD10-PE 194E Load switch

2090-CFBM7DD-CEAF02 2 m Length SpeedTec Flexible Cable

2090-U3AE-D4401 Ultra 3000 1m Interface Cable

BC646MPTS99 GE Compare Unlimited Seat Site License with Proficy GlobalCare Complete

GC647ARC002 GC Reporting Client 2 Pak

HMI-KPN-401 Keypad: 7.4 inch/ TCP Label (QPGCxxx0000)

IC641VUG703 VersaPro Standard Edition to Professional Edition Upgrade

IC647IFPLDV00900M iFIX Plus SCADA 900 I/O Development (M4 Part)

IC660ELB922RR Single-slot PCIM (XT/AT Interface Board),2-channel

IC697ACC801 I/O Cable (96 conductor) for IC697Vxxxxx modules. Five feet long