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PCA-6187F現(xiàn)貨 in stock! 歡迎來電咨詢~??！

PCA-6187F,

PCA-6187F

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　　1 引言

　　紡絲機(jī)紡出的滌綸原絲需經(jīng)過牽伸定型后,才具有一定的纖度、強(qiáng)度、伸度和其它的物理性能。VC443A牽伸加捻機(jī)用于滌綸復(fù)絲生產(chǎn)過程中牽伸加捻工序。牽伸絲為低捻復(fù)絲，可直接或經(jīng)加彈工序后供綢廠使用。它的電氣部分由電源控制系統(tǒng)、程序控制系統(tǒng)、錠子交流變頻調(diào)速系統(tǒng)、熱盤控制系統(tǒng)、熱板控制系統(tǒng)組成。隨著機(jī)電一體化技術(shù)的發(fā)展，對(duì)系統(tǒng)的可靠性要求愈來愈高，因PLC具有控制可靠、體積小、功能強(qiáng)、速度快,組態(tài)靈活和可擴(kuò)展性的特點(diǎn)而得到了廣泛的應(yīng)用，成為自動(dòng)化系統(tǒng)中的基本電控裝置，故VC443A牽伸加捻機(jī)選用PLC可編程控制器，實(shí)現(xiàn)了生產(chǎn)的自動(dòng)控制。

　　2 PLC選型設(shè)計(jì)

　　系統(tǒng)選用了日立公司的產(chǎn)品:E-64HR可編程控制器,作為主控單元，它有64個(gè)輸入/輸出點(diǎn),其中40個(gè)開關(guān)量輸入點(diǎn)，24個(gè)輸出點(diǎn)，內(nèi)置式電擦除EEPROM可以保護(hù)用戶方便的完成程序和參數(shù)的修改和存儲(chǔ), PLC根據(jù)各輸入點(diǎn)所接按鈕，接近開關(guān)，接觸器等電器信號(hào)的狀態(tài)以及編制的軟件程序自動(dòng)控制各電機(jī)，電磁閥，指示燈等，完成整個(gè)生產(chǎn)的工藝動(dòng)作程序，鋼領(lǐng)板換向及成型自動(dòng)控制。E-64HR具有多種編程工具:通用編程器PGMJ-R和標(biāo)準(zhǔn)編程器PGNJ等，體積小攜帶方便，可在現(xiàn)場(chǎng)實(shí)地進(jìn)行程序調(diào)整和傳送。全部控制程序約276條，可見該系統(tǒng)軟硬件資源得到了相當(dāng)充分的利用。

　　3 VC443A牽伸加捻機(jī)工藝

　　3.1 輸入信號(hào)

　　VC443A牽伸加捻機(jī)控制系統(tǒng)的輸入信號(hào):主令按鈕、限位開關(guān)、接近開關(guān)、鈕子開關(guān)、撥盤開關(guān)的投入信號(hào)，全部為直流輸入，共有40點(diǎn)。

　　3.2 輸出信號(hào)

　　控制的負(fù)載主要分成三類:一是7臺(tái)交流電機(jī):牽伸雙速電機(jī)M1、油泵電機(jī)M2、靠模升電機(jī)M3、靠模降電機(jī)M4、移絲電機(jī)M5、錠子電機(jī)M6、風(fēng)機(jī)M7;二是用于控制鋼領(lǐng)板升降及側(cè)壓輥壓差的電磁閥;三是信號(hào)燈;四是計(jì)數(shù)器，共有24點(diǎn)，全部為繼電器接點(diǎn)輸出信號(hào)。

　　3.3 開車主要控制過程

　　(1) 按“油泵開”按鈕SB7，使接觸器KM5吸合， 油泵開指示燈亮, 油泵電機(jī)M2運(yùn)轉(zhuǎn)。(程序器的輸出50對(duì)應(yīng)的LED發(fā)光)。

　　(2) 按“低速開”按鈕SB9。

　　●輔助接觸器KA1吸合，錠子低速運(yùn)轉(zhuǎn)。(程序器的輸出51對(duì)應(yīng)的LED發(fā)光)

　　●程序器控制下，使計(jì)數(shù)器復(fù)零，進(jìn)入準(zhǔn)備工作狀態(tài)，內(nèi)部定時(shí)器T01 T02接通，使鋼領(lǐng)板強(qiáng)迫進(jìn)入廢絲盤位置，待TO0延時(shí)到斷開快速閥YV3，鋼領(lǐng)板在程序器控制下微動(dòng)。(程序器的輸出76、65對(duì)應(yīng)的LED發(fā)光，延時(shí)到熄滅，66、67對(duì)應(yīng)LED交替發(fā)光)

　　●定時(shí)器TO1延時(shí)到，使接觸器KM3吸合，牽伸雙速電機(jī)M1帶動(dòng)牽伸羅拉和上下牽絲盤低速運(yùn)轉(zhuǎn)，低速指示燈亮，進(jìn)入掛絲階段。(程序器的輸出52對(duì)應(yīng)的LED發(fā)光)

　　(3) 按“高速開”按鈕SB11。

　　●輔助接觸器KA2吸合，使錠子高速運(yùn)轉(zhuǎn)。(程序器的輸出53對(duì)應(yīng)的LED發(fā)光)

　　●程序器控制使電磁閥YV4斷電，側(cè)壓輥加壓。(程序器輸出64對(duì)應(yīng)LED發(fā)光)

　　●定時(shí)器T02接通，延時(shí)到后接觸器KM4得電，牽伸雙速電機(jī)M1切換為高速運(yùn)轉(zhuǎn)，高速指示燈亮，繼電器KA3吸合，移絲電機(jī)M5運(yùn)轉(zhuǎn)。(程序器輸出54對(duì)應(yīng)的LED發(fā)光。55對(duì)應(yīng)的LED發(fā)光)

　　●定時(shí)器T03延時(shí)到后，鋼領(lǐng)板強(qiáng)迫上升，靠模上撞塊使底部打結(jié)開關(guān)SA2接通，定時(shí)器T04得電，使上升閥失電，實(shí)現(xiàn)底部打結(jié)，T04延時(shí)到上升閥YV1/1再次得電，強(qiáng)迫鋼領(lǐng)板快速上升，進(jìn)入正常牽捻區(qū)，待T05延時(shí)到后切斷快速閥YV3，鋼領(lǐng)板在程序器控制下，以正常速度運(yùn)動(dòng)，同時(shí)接通繼電器KA4，靠模升電機(jī)M3運(yùn)轉(zhuǎn)，帶動(dòng)靠模緩慢上升，計(jì)數(shù)器開計(jì)長(zhǎng)(程序器56對(duì)應(yīng)的LED發(fā)光。65對(duì)應(yīng)的LED在接通快速閥時(shí)發(fā)光，74對(duì)應(yīng)的LED發(fā)光，有計(jì)長(zhǎng)信號(hào)時(shí)發(fā)光指示)。

　　至此開車過程結(jié)束，機(jī)器進(jìn)入正常紡絲。
 

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198E-P1416T IEC Enclosure Mounting Plate

2090-CPWM6DF-16AA07 TL-Series 7m Standard Power Cable

2094-PRS2 Kinetix 6000 Slim Power Rail

DT1000-16A 15inch IPC 5/100 w/128MB RAM and Windows 2000, No CD or Floppy Drive.

GFK-1004 TCP/IP Ethernet Communications for 90-70 PLC User's Manual

IC210MDD024 24V DC Power Source, (12) 24VDC in/(8) out (Transistor) , (4) analog bs (analog bs can be wired as digital 24VDC bs), Expandable with LCD/Keypad. Support Modbus Slave on module.

IC647BCM000 Batch Opt: Batch Campaign Manager

IC647PRTEE050M Proficy Portal Enterprise Edition Client Pack 50 Users (M4 Key)

IC693CPU350RR CPU 350 Module (32K Bytes user memory, 4K I/O, 8 Racks), no built-in S erial Ports .22msec/K

IC754VSI06MTD View Intermediate 6 inch Mono Touch DC

MSI-EFF Efficiency Management Clients

SLC/1746 System 1746-RL55 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-OBP16

Distributed I/O 1734-RTB3S REPLACEMENT 12 POSITION IP20 SPRING TERMINAL BLOCK

Application-specific products 9307-EM64MGRENE RSENERGYMETRIX MANAGER (9 - 64 METERS)

Operator Interface 2711-NC21 5METER RS232 CABLE, PV TO MICROLOGIX

Support 9302-ICCS SUPT RENEWAL CONTRACT FOR 9302ICC

Support 9510-PB5000ENS SUPT RENEWAL CONTRACT FOR 9510PB5000EN

DeviceNet Products 1770-KFDG DEVICENET RS-232 ADAPTER W/GLOBAL 9V

RSI Software Products 9301-2SE3350PTU3 REVIEW32 RUNTIME 1500-5K UPGRADE IN-SUPT (PT)

RSI Software Products 9307-RSP32WENE RSPOWER32 WORKS

Motion Control MPL-SSN-A5B5 KIT,SHAFT SEAL, FOR MPL-A45XX AND MPL-B45XX MTR

Silver Series 1747-DEMO-3 DEMONSTRATION UNIT FOR MODULAR HARDWARE STYLE

HE693CDC300 CAN Data Concentrator, for use with SER300-see Slot One Products

IC647HWP722 Series 90 Workstation Intf. (PS/2) w/LM 90-70, Parallel/Serial

QPH-DEM-L02 QUICKPANEL DEMO 6" MONO LCD HAND HELD

ST-4112 STXi analog output module 2 Channels, 0~20mA, 12-bit

20BC140A3AYNANC1 PowerFlex 700 AC Drive 20B

20F1AGC170JA0NNNNN PowerFlex 753 AC Packaged Drive

22A-D6P0N104 PowerFlex 4 2.2 kW (3 Hp) AC Drive

140DAI44000 Quantum 開關(guān)量 AC 輸入, 16點(diǎn), 48 VAC, 隔離

284D-FVD1P4B-N-R-3-DB-SB-EMI Cntl Mod. Variable Frequency Drive

CJ1W-CLK21 CONTROLLER LINK單元

1492-RTB20P 20-Pole Push-In Style Rtb

WinCC 上位監(jiān)控軟件 6AV6381-1BE06-0DV0 "WinCC?V6.0 RT?1024（1024 個(gè)外部變量）"

變送器 3RS17211ET00

1497A-A7-M7-0-N Control Power Transber

1606-XLP95E Power Supply XLP 95 W Power Supply

1768-L45S Compact GuardLogix CPU L45S 3M/1M

188-K4C500 Miniature Circuit Breaker 50 A

194R-60-NN 194R 60A 4th Pole Module

2090-CPBM7DF-10AF07 MP-Series 7 m Length Pwr and Brake Cable

2090-XXNPMP-14S04 MP-Series 4 m Length Power Cable

CBL-13-ET-30 Encoder cable for MTR-1300 or MTR-1N series stepping motor. 30 feet

GC647WFL000 Proficy GlobalCare Complete for Proficy Workflow - Site License

IC200PWR201LT POWER SUPPLY 12VDC INPUT (LT)

IC646TBLSS250K Proficy Troubleshooter for Inbligent Historian for Hist 250000 Points

IC647NHR000 CIMPLICITY HMI HOST REDUNDANCY Option (must be purchased for both the primary and secondary)

IC693ACC302 High capacity battery pack. The new Auxiliary Battery Pack (IC693ACC3 02) will enable PAC Controllers, Series 90-30 <(>&<)> Series 90-70 CPUs (except CPU374) to go up to 75 months (refer to RX3i and RX7i user manual for exact length of data retentio

IC698PSA350 RX7i Power Supply 350Watt 85-264VAC

IC800VMCB200 Motor power and brake power cable for 200 W to 750 W VersaMotion servo motors- 20 meter

SLC/1746 System 1746-IV16 DC INPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6155R-14P2KH VERSAVIEW NON-DISPLAY COMPUTER, 14 SLOT

Application-specific products 6556-SCBDC PROGRAMMABLE PRESS CONTROL KIT FOR DC I/O

Operator Interface 2711-T5A20L1 PV550 MONO TOUCH, ENET & RS232 PRINT

Support 9301-2SE2200ZHS SUPT RENEWAL CONTRACT FOR 93012SE2200ZH

Support 9307-10KMGDBCS SUPT RENEWAL CONTRACT FOR 930710KMGDBCENE

DeviceNet Products 1732D-8CFGM8 DEVICENET 24VDC 8 SELECTABLE POINTS W/M8

RSI Software Products 9301-2SE250ITU1R RSVIEW32 WORKS 32K-100K UPGRADE OUT-SUPT (IT)

RSI Software Products 9358-BIZUC4PENE RSBIZWARE UNLIM RUNTIME CLIENT + 4 CPU SQL SERVER

Motion Control MPL-B310P-RK24AA MOTOR,SERVO,1.58 NM,5000RPM,RSLVR,460V,BRK

Motion Control 2090-XXNPY-16S04 CABLE,NON-FLEX,MOTOR POWER,Y,16 GAUGE,4M

GEK-96615 Genius Demo Case User's Manual