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我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問(wèn)題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動(dòng)、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動(dòng)的自動(dòng)裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢(shì)較為明顯。而這些優(yōu)勢(shì)帶來(lái)的巨大商機(jī)，早已被國(guó)內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺(jué)。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對(duì)工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國(guó)開(kāi)展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢(shì)集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來(lái)看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級(jí)起步階段，與發(fā)達(dá)國(guó)家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡(jiǎn)單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識(shí)與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻?？傮w而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問(wèn)題均未得到充分認(rèn)識(shí)、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢(shì)，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問(wèn)題。因此，需從以下幾方面對(duì)二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢(shì)，推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

其一，汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過(guò)程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢(shì)，樹(shù)立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國(guó)產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過(guò)程中，需加入充足的自動(dòng)化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開(kāi)展。在此過(guò)程中，汽車制造商需加強(qiáng)對(duì)刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣?dòng)檢測(cè)與更換等，有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開(kāi)展。

其三，汽車加工制造商需對(duì)共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動(dòng)設(shè)計(jì)，并對(duì)工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過(guò)程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對(duì)機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢(shì)互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國(guó)機(jī)床工具行業(yè)轉(zhuǎn)
型升級(jí) [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對(duì)專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開(kāi)發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對(duì)工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識(shí)與技能水平。
 

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ZA06B-6150-H030 Alpha 30kW PSM-30HVi Power Supply

20D-P2-CKS1 PowerFlex 700S Phase II Cassette Kit

20G1AJC460JN0NNNNN PowerFlex 755 AC Packaged Drive

25B-A011N114 PowerFlex 525 2.2kW (3Hp) AC Drive

2711P-T9W21D8S PanelView Plus 7 Standard 900W

6SE6430-2UD33-7EB0 37KW

1492-L3Q-B IEC Term Blck 5.1x79x31.3mm Spr Clp

1494C-CM6 Cable Mechanism

軟啟動(dòng)器 3RW44261BC36

附件 6ES7 648-2BF10-0XH0 SIMATIC CFast card 8 GB ( 備件 )

1585BP-F8CC 1585 Ethernet Media Accessories

1746-RT33 SLC Terminal Block

1790D-T0V32 CompactBlock LDX 32 Point O/P Base Block

194E-A32-1753-R 32 A 194E Load switch

20-PP13012 CABLE OUTPUT FI13

2090-CSBM1DF-18AF15 Kinetix Cable Single DSL 2090-Series

20AC060A0NYNACC0 PowerFlex 70 AC Drive 60 A at 30 kW 20A

GC646MBT001 Proficy GlobalCare Complete for CIMPLICITY Machine Edition Traditional Development Suite

HE693ADC405 Discontinued Part. Check with GE IP on migration path.

IC600PM503RR High Capacity I/O Rack Power Supply, 115-230Vac

IC647HSTESEO1500KM eSignature Option for Historian - Enterprise Server 1,500,000 Points (M4 Key)

IC655CPU500RR Series Five CPU (with 4K Reg and I/O Rack Terminator)

IC694MDL240CA Conbal Coated Input module 120 VAC 16 point

IC756SDV010E-97 DV Draw Development on Solaris Op Sys, English, Version 9.7

MicroLogix 1500/1769 System 1769-OA16 16PT.120/240 VAC OUTPUT

PLC-5/1771 System 1785-TBM THICK-WIRE TRANSCEIVER CABLE KIT, 49.2FT/15M, STD

Distributed I/O 1794-TB3S FLEX I/O TERMINAL BASE WITH SPRING CLAMPS

Communications D1770-6.5.18 DH-485 COMMUNICATION MODULE USER MANUAL

Support 9311-PLC2S SUPT RENEWAL CONTRACT FOR 9311PLC2

Support 9358-BV01R SUPT REINSTATEMENT CONTRACT FOR 9358BV01ENE

Support F1771-OFE2SERA FIRMWARE UPGRADE FOR 1771-OFE2 I/O MODULE

RSI Software Products 9324-RLD200FRE RSLOGIX 5000 MINI, FRA

RSI Software Products 9301-VIEW15U3 UPGRADE: IN-SUPT: CTRVW TO RSVIEW32 WKS 1500/RSLX

RSI Software Products 9358-PLTM2300U1 UPGRADE: IN-SUPT: PLANTMETRICS 5 TO 25 WORKCELL

Motion Control 8720SM-030S4JAS1 30 KW/63.1 AMP, 750 VDC, AC MOTOR WITH SRS60 ENC.

840-RC-72 72" Ribbon Cable. Term Both Ends W/16 Pin DIP Plugs

IC200PBI001 REMOTE I/O Profibus-DP NETWORK INTERFACE UNIT

IC697VAL348 Analog Output, 8 channel, 16bit, Voltage bipolar 0 to +/-10VDC

MTR-1337-E-A-E-0RR Stepping Motor Nema34 Encoder

ZA06B-0063-B503 B4/4000is servo motor with 24 VDC brake and 128k serial encoder

20BD156A3AYNANC0 PowerFlex 700 AC Drive 20B

20G11NE032AA0NNNNN PowerFlex 755 AC Packaged Drive

23C-D060A10ENNBANN-LR Fan/Pump Packaged Drive 23C

140CFU08000 Quantum CABLEFAST 保險(xiǎn), 0.8 AMP

294E-FD2P5Z-G2-3-SB Variable Frequency Drive

HL-5200 觸點(diǎn):1開(kāi)/1閉,5A 250VAC機(jī)械壽命:1000萬(wàn)次?撞壓式?頂部滾珠柱塞型

1492-SPM3C005 MCB Supplementary Protector 0.5 A

軟啟動(dòng)器 3RW40371TB05

中央處理單元 6ES7 215-1BG40-0XB0 CPU 1215C AC/DC/ 繼電器

150-F970NBE SMC Flex Smart Motor Controller

1734-OA2 POINT I/O 2 Point Digital Output Module

1783-HMS4EG8CGR Stratix 5400 12 Port Managed Switch

193-ERR E1 Plus Remote Reset Module

20-750-ENC-1 PowerFlex 750 Encoder Option module

2090-CPWM7DF-14AA09 MP-Series 9m SpeedTec Standard Cable

2098-DSD-150-SE Ultra 3000 Servo Drive

GA646PCM010 GlobalCare Assist for Change Management 10 user pack

GFN-016 Series 90-30 Workshop Student Guide

IC220TBK204 TERMINAL STRIP SET, SPRING STYLE, AC POWER TERMINAL

IC647GESC GES:GE SRTP OPC Server

IC647SHR010 "Scheduler Prepay 10+ hours,per hour"

IC693MDL653RR 24 Vdc Input, Neg/Pos Logic, 2msec Filter (32 Points)

IC756HDV000E-97 DV Development - HP/UX Op Sys, English, Version 9.7

MSI-ROLL-43 Roll Map Base Application-43

PLC-5/1771 System 1771-IAD INPUT MODULE, 120V AC, 16 INPUT

Distributed I/O 1790D-N4V0 DNET LDX, 4 INPUT VOLTAGE ANALOG BSE,D-SHELL CONN

Communications 1771-KE DATA HWY RS-232C INTERFACE MODULE

Operator Interface 2727-MRJB1 MOBILEVIEW JUNCTION BOX

Support 9305-RSVADFCZHS SUPT RENEWAL CONTRACT FOR 9305RSVADFCZH

Support 9515-RSCHM010R SUPT REINSTATEMENT CONTRACT FOR 9515RSCHM010ENE

EtherNet/IP Products 2706-P74CN1 INVIEW MESSAGE DISPLAY. 1 TO 4 LINE

RSI Software Products 9301-2SE3400U2 RSVIEW RUNTIME 300 TO 32K UPGRADE:IN-SUPPORT

RSI Software Products 9515-RSEOL016ENE RSMACC CONDITION MONITOR, 16XM & 2 ENWATCH

Motion Control 1326AB-B515E-S2K5L MOTOR,SERVO,460V,10.4NM,3000RPM,SINGL,BRK,IP67

4161-3-24-.8 BCD To 7 SEG Display . 3 Digit, (.8") 24VDC. Dust Seal

HMI-CAB-A02-50X CABLE ADAPTER HAND HELD 50'

IC693CBL302 Cable, I/O Expansion, 15 Meters

QPM2D100L2P QUICKPANEL MINI MONO LCD

TGT-S000-1-0RR Target System Module

20BC8P7A0AYNACC0 PowerFlex 700 AC Drive 8.7 A 4 kW 20B