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該體系采用PLC作為操控中心，完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動(dòng)調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語(yǔ)

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個(gè)行業(yè)的使用愈來(lái)愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn)：水的二次污染，用水高低峰的不平衡，管道閥門(mén)易損壞，維修保養(yǎng)費(fèi)用過(guò)高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場(chǎng)合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時(shí)刻的考驗(yàn)，已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評(píng)。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺(tái)大泵(22KW)與一臺(tái)小泵(5.5KW)組成;PLC部分由西門(mén)子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號(hào)送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過(guò)采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號(hào)送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)功用，經(jīng)過(guò)PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動(dòng)時(shí)先起動(dòng)1#小泵，當(dāng)用水量超越一臺(tái)泵的供水能力時(shí)，PLC經(jīng)過(guò)程序完成泵的延時(shí)上行切換，切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻最少的先投入;當(dāng)壓力超越時(shí)，PLC經(jīng)過(guò)程序完成泵的延時(shí)下行切換，切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時(shí)刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時(shí)，變頻器的輸出電壓與頻率變化主動(dòng)調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過(guò)PLC的實(shí)時(shí)時(shí)鐘主動(dòng)守時(shí)供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時(shí)供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動(dòng)態(tài)顯示各種參數(shù)，如設(shè)定壓力，運(yùn)轉(zhuǎn)壓力，水位高度，運(yùn)轉(zhuǎn)方法，實(shí)時(shí)時(shí)刻，日歷，各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)(準(zhǔn)確到秒)，運(yùn)轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫(huà)面顯得呆板，在PLC程序中操控TD200中的畫(huà)面守時(shí)切換，動(dòng)態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過(guò)載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會(huì)有聲光報(bào)警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時(shí)刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動(dòng)手動(dòng)方法

　　(1)手動(dòng)運(yùn)轉(zhuǎn)時(shí)，可按下按鈕起動(dòng)中止水泵在工頻狀況下運(yùn)轉(zhuǎn)，徹底脫離開(kāi)PLC及變頻器的操控，該功用首要用在檢修及主動(dòng)體系出現(xiàn)故障時(shí)的應(yīng)急供水方法中。

　　(2)主動(dòng)運(yùn)轉(zhuǎn)時(shí)，悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動(dòng)作業(yè)。

　　上行過(guò)程：當(dāng)在主動(dòng)運(yùn)轉(zhuǎn)方法時(shí)，按下TD200上的起動(dòng)軟健，體系先起動(dòng)1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時(shí)若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大，運(yùn)轉(zhuǎn)壓力為零，所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時(shí)刻運(yùn)轉(zhuǎn)，升速太快，體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會(huì)兒，管網(wǎng)壓力堆集后，再用PID運(yùn)算輸出操控變頻器。具體時(shí)刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場(chǎng)調(diào)試時(shí)這兩個(gè)參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時(shí)刻越長(zhǎng)。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時(shí)一段時(shí)刻后，體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn)，一起由PLC輸出一個(gè)開(kāi)關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時(shí)PLC把運(yùn)轉(zhuǎn)時(shí)刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動(dòng)運(yùn)轉(zhuǎn);延時(shí)切斷1#小泵，體系中相應(yīng)的一臺(tái)大泵變頻運(yùn)轉(zhuǎn)，壓力主動(dòng)調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個(gè)相對(duì)的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺(tái)大泵，比較剩下的泵的累計(jì)運(yùn)轉(zhuǎn)時(shí)刻，時(shí)刻少的先行投入，以此類推。注意，上行中，只要有一臺(tái)大泵運(yùn)轉(zhuǎn)，則1#小泵要斷開(kāi)，大泵與小泵一起運(yùn)轉(zhuǎn)時(shí)，小泵的功率很低。

　　下行過(guò)程：當(dāng)體系壓力偏高，變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗(yàn)值)時(shí)，PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻(若只有一臺(tái)泵不作判斷)，運(yùn)轉(zhuǎn)時(shí)刻最多的泵延時(shí)先行撤出，在撤出的瞬間，PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ，要不體系沖擊過(guò)大，簡(jiǎn)單有水垂現(xiàn)象，延時(shí)一會(huì)兒后，再把 PID運(yùn)算輸出投入即可;以此類推。注意：下行過(guò)程中，到最后一臺(tái)大泵運(yùn)轉(zhuǎn)時(shí)，頻率在18HZ左右，體系壓力依然偏高時(shí)，則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時(shí)，也許沒(méi)有這個(gè)或許性。

　　三、注意事項(xiàng)：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時(shí)刻最好越短越好，切換時(shí)時(shí)刻差很小，所以各個(gè)泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對(duì)體系或變頻器形成危害。

　　2、變頻器上行下行切換時(shí)刻設(shè)定，假如設(shè)定值過(guò)大，則體系不能迅速對(duì)管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過(guò)小，則或許引起體系頻繁的投入泵，撤出泵的動(dòng)作;為此，PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時(shí)，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時(shí)，必須要有瞬間制止輸出功用，變頻器沒(méi)有此功用可用自在停車功用;所以選擇變頻器時(shí)要注意這點(diǎn)。
 

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CP5B-0WEB-0070-AZ Shielded motor power cable for B12is motor(straight connector). 7 meters

GF-965012 Connecting FlashCable to Mitutoyo Indicator (543-11x/543-13x/543-14x/5 43-18x/543-17x).

IC200UEX010-24 Qty of 24, 14 point expansion. (8) 120VAC In, (6) 120VAC Out, 120/240 VAC Power Supply (includes IC200CBL501)

IC647ADC050 PA Dashboard Client 50 Pak

IC647PCL500 Proficy Process Systems Standard Edition 5000 I/O with CIMPLICITY

IC693CBL319 I/O cable for DSM324 24V I/O or APM I/O to the 44A726268-001 terminal block. 1 meter

IC754ACC15MNT Mounting Clips and PWR Conn 15in QP

IMC-316P-X-DRR IMC-D Series Servo Motor Controller, Enhanced, DeviceNet

SLC/1746 System 9399-RL50GRDE RSLOGIX 500 GETTING RESULTS GUIDE (GERMAN)

Open Automation Systems 1770-XYV PLC-5 VME PROCESSOR BATTERY (1785VXXX)

Application-specific products 1404-M805A-DNT-02 MASTER MODULE-PQ DNET COM-120/240V P/S-CLASS0.2

Operator Interface 2711-K10G20L1 PV1000 GRAYSCALE KEY, ENET & RS232 PRINT

Support 9301-2SE3300S SUPT RENEWAL CONTRACT FOR 93012SE3300

Support 9381-P250ENR SUPT REINSTATEMENT CONTRACT FOR 9381P250EN

DeviceNet Products 1790-0V16X LDX I/O, 24 VDC, 16 SINK OUT EXPANSION, D-SHELL

RSI Software Products 9301-2SE3300JPU2 RSVIEW32 RUNTIME 150-1500 UPGRADE IN-SUPT (JP)

RSI Software Products 9358-EP60U2 UPGRADE: IN-SUPT: RSBIZWARE EPROCEDURE 10 TO 60

Motion Control MPL-B4540F-RK24AA MOTOR,SERVO,10.2NM,3000RPM,RSLVR,460V,BRKKE

Motion Control 9101-0398 CONNECTOR KIT, MOTOR POWER, H-2X/3X, 90 DEG

GQPI-DEM-E02 QUICKPANEL DEMO 9" EL GE LABEL

IC646MRB700 Logic PC 700 Tag Runtime System

MTR-3T11-G-R-B-M-S MTR-Series Servo Motor, Resolver, Metric, 24V Brake, Seal

SFW-CCSD-6 CCS for Windows sofware version 6.0 on CD-ROM

20BC056A0AYNANC1 PowerFlex 700 AC Drive 56 A 30 kW 20B

20F11ND5P0AA0NNNNN PowerFlex 753 AC Packaged Drive

22-RF9P5-AS PowerFlex EMC Filter

140CPU11302 Quantum CPU256K,8K用戶邏輯,10K寄存器,1MB和1MB+

281D-F12B-10C-RR-3FR ArmorStart Direct Online RVSG Starter

C200H-OC223 輸出單元, 5點(diǎn), 繼電器獨(dú)立接點(diǎn) 同上

1492-PP3 IEC Term Blck 1.5x47x40 mm Partition Plt

接口模塊 6ES7461-0AA00-7AA0 用于 IM461-0 的終端連接器

變送器 3RS10301DW20

1497-D-AXSX-0-N Control Circuit Transber

1606-XL240E Power Supply XL 240 W Power Supply

1762-IQ8 MicroLogix 8 Point Digital Input Module

188-K3C200 Miniature Circuit Breaker 20 A

194L-G3195 194L 57 mm Plastic Operating Shaft

2090-CPBM7DF-04AA09 MP-Series 9 m Length Pwr and Brake Cable

2090-XXNFTN-S N-Series to TL-Series Transition Cable

BC647PSF300 Proficy Process Systems 3000 I/O with iFIX with Global Care

GC647PME050 GlobalCare Complete for Proficy Change Management Server Machine Edition Version - 50 Concurrent Users

IC200MDL631 Input 125VDC POS/NEG logic isolated 8 point

IC646PCM001 Proficy Change Management 1 user

IC647MODEV Motion Developer for S2K Series Amplifiers/Controllers with USB Hardware key

IC676CBLPWB020 IP67 Power Cordset - 2 Meters

IC697PCM711 Programmable Coprocessor

IC800SSI104S1RR 4.3A, 115/230V, S2K Servo Controller for S-Series Motors

SoftLogix System 1789-STRT1FR SOFTLOGIX 5800 STARTER KIT FRENCH

Industrial Computers 6189-RDB7C VVCE 700, KEY/TOUCH DISPLAY MODULE

Process Control 9399-RSBEEUG RSBATCH EQUIPMENT EDITOR USER'S GUIDE

Operator Interface 2711-B5A1L2 PV550 MONO KEY&TOUCH, RIO & RS232 PRINT

Support 9303-23S0EFFR SUPPORT REINSTATEMENT CONTRACT FOR 9303-23S0EFF

Support 9371-ETBP3S SUPT RENEWAL CONTRACT FOR 9371ETBP3

ControlNet Products 2706-P42C INVIEWW MESSAGE DISPLAY. 1 OR 2 LINE

RSI Software Products 9301-2SE2500FRU1 RSVIEW32 WORKS 32K-100K UPGRADE IN-SUPT (FR)

RSI Software Products 9358-BANT60U2R UPGRADE: OUT-SUPT: RSBATCH ARCHIVER 10 TO 60

Motion Control MPL-A4530F-MK22AA MOTOR,SERVO,8.36 NM,2800RPM,MULTI,230V,8.2KG

Motion Control 2090-UXNPBMP-16S15 CABLE,460V,NON-FLEX,MOTOR POWER,MP,16 GAUGE,15M

CBL-3P-MP-30 Power Cable, MTR-3S6x-H Series Servo Motors, 30 Ft.

IC641CTL971 CIMPLICITY Control 90-70 Programmer with Paper Documentation Library

IC800SLM075N2XE25 750W, 230 VAC SL Servo Motor, Holding Brake, 2.5K Quad Encoder

OC647IPWRTSUSBSEM iPower Option - TS Base

20AE032A0AYNNNC0 PowerFlex 70 AC Drive 32 A at 30 Hp 20A

20DD077A3EYNANASE PowerFlex 700S AC Drive 77 A 60 Hp 20D

20P41AD996RA0NNN PowerFlex DC Drive 996 A

2711P-B15C4A8 PanelView Plus Terminal

280-PWRM35A-M10 ArmorConnect 10 Meter M35 Patchcord

CPM1A-10CDR-D-V1 10點(diǎn)主機(jī) DC24V、6點(diǎn)入， 4 點(diǎn)繼電器輸出

1492-MCEA225 Miniature Circuit Breaker, 25 A

1494V-FS60 Fuse Block

軟啟動(dòng)器 3RW44652BC36

運(yùn)行版軟件 6AV2104-0HA04-0AA0 SIMATIC WinCC Runtime Advanced 4096 PowerTags V14

1585J-M4HBJM-1 RJ45 Ethernet Media

1756-OA16I ControlLogix 16 Point D/O Module

188-K1B130-N Miniature Circuit Breaker 13 A

194E-FA63-P11 194E Load switch

2090-CFBM7DD-CEAF50 50 m Length SpeedTec Flexible Cable

2090-U3CBB-DM12 Ultra 3000 Breakout Board Kit

BC646MSP001 Logic Developer State Professional with Proficy GlobalCare Complete

GC647ASC050 GC SDK 50 Pak

IC200ACC302 I/O b simulator

IC646CSPC001 Proficy Cause+ for Inbligent HMI/SCADA Client Enabler - 1X CAL

IC647IFPLRN00300M iFIX Plus SCADA 300 I/O Runtime (M4 Part)

IC660MLA021 Label for IC660BBA021 (Qty 100)

IC697ALG230RR Analog Input, Voltage/Current, 8 Channels

IC758DCH000 Consulting per hour

FlexLogix System 1788-CNF CONTROLNET LOGIX DAUGHTER CARD

GuardPLC Systems 1753-OB16 GUARDPLC DISTRIBUTED I/O - 16 OUT, GUARDPLC ENET

Process Control 1757-UPGSIFO UPGRADE MOORE APACS QUICKBUILDER INTERFACE

Operator Interface 2711P-T12C15D1 PV PLUS 1250, TOUCH, CNET, DC PS, STD MEM

Support 9220-CCS SUPT RENEWAL CONTRACT FOR 9220CC

Support 2098-UWCPRGR SUPT REINSTATEMENT CONTRACT FOR 2098UWCPRG

Support F1785-L86BSERE FIRMWARE UPGRADE FOR 1785-L86B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2350ITU1 RSVIEW32 WORKS 150-5K UPGRADE IN-SUPT (IT)

RSI Software Products 9701-VWSS250LENE RSVIEW SE SERVER 250 W/RSLINX ENTERPRISE

RSI Software Products 9399-WAB32UG RSLINX USER GUIDE

Motion Control 8720MC -D097-AN- 97 AMP D CHASSIS DRIVE,OPEN ENCL., LESS OPTIONS

BC646MRA159 View Runtime 1,500 I/O

IC300OCS992 Starter Kit includes IC300OCS052 and IC300OSW232. No simulator. Limited one per customer (DC/DC/Vin/Vout)

IC752WTG572 Display Station 2000 Serires - 15" active matrix XGA (1024x768) resistive touch screen

MTR-3T44-J-R-B-M-0 MTR series metric servo motor with resolver and brake

20AC8P7A0AYYNDC0 PowerFlex 70 AC Drive 8.7 A at 4 kW 20A

20DC015A0EYNANANE PowerFlex 700S AC Drive 20D

20G1ALD740AN0NNNNN PowerFlex 755 AC Packaged Drive

25B-D037N114 PowerFlex 525 18.5kW (25Hp) AC Drive

2715-B15CA PanelView 5500 15 in. Graphic Terminal

FR-E540-7.5K 14KVA 18A 7.5KW 3相AC380V/50Hz/60Hz

1492-LAFB6 IEC Term Blck Spr Clp Fuse Blk

1494F-D60 Disconnect Switch

軟啟動(dòng)器 3RW44346BC44

ET 200SP 6ES7155-6AU00-0BN0 IM 155-6 PN 標(biāo)準(zhǔn)型PROFINET接口模塊，不含總線適配器

1585D-D4TBJM-1 Micro D-Code, QD Style Ethernet Media

1747-NP1 SLC Wall Mounting Power Supply

1794-AENT Flex EtherNet/IP Adaptor

194E-AA16E-P11 194E Load switch

2080-DNET20 Micro800 DeviceNet Scanner Plug-In

2090-CSWM1DF-14AA09 Kinetix Cable Single DSL 2090-Series

20AC2P1A3AYNAEG0 PowerFlex 70 AC Drive 20A

GC646MODEV05PK Proficy GlobalCare Complete for Motion Developer 5 Pack

HE693IBS313 Discontinued Part. Check with GE IP on migration path.

IC609EXP120RR Series One Junior Expansion 24Vdc Sk In/Rly Out,115Vac P/S

IC647HSTSC100KM Server to Server Collector for Historian - Standard Server 100000 Points (M4 Key)

IC660BBA024 Block 24/48Vdc Analog Current Source 4 Inputs / 2 Outputs

IC694MDL732 Output module 12/24 VDC 0.5 amps 8 points, positive logic.

IC756WDC009K-23 DV Development Sys VB, Java, C++, Korean, Version 2.3

MicroLogix 1500/1769 System 1769-PA4 120/240 VAC INPT. PWR SUPPLY 4A @ 5VDC, 2A @ 24VDC

PLC-5/1771 System 1771-DA ASCII I/O MODULE

Distributed I/O 1797-IE8 EX ANALOG INPUT MODULE, 16 BIT, 8 PT., S.E.