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XU-ACL4722現(xiàn)貨 in stock! 歡迎來電咨詢~??！

XU-ACL4722,

XU-ACL4722

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近幾年，隨著我廠生產(chǎn)規(guī)模的逐步擴(kuò)大，就更加要求氣體調(diào)節(jié)在生產(chǎn)中的穩(wěn)定性和快速性，而目前傳統(tǒng)的二次儀表已無法滿足現(xiàn)有的控制需求。主要表現(xiàn)在：

　　1)過程自動化程度低，信息采集和反饋仍采用傳統(tǒng)的二次儀表，致使數(shù)據(jù)采集緩慢、調(diào)節(jié)滯后，降低了系統(tǒng)運行的穩(wěn)定性。

　　2)儀表內(nèi)部信息儲存量小，采集的壓力、流量等數(shù)據(jù)無法長期保存，不便于日后生產(chǎn)工作的歷史查詢和分析。

　　3)系統(tǒng)可靠性低，需要配專人負(fù)責(zé)該系統(tǒng)的運行，造成了人工成本的上升。

　　鑒于以上三點，通過采用PLC(可編程控制器)控制系統(tǒng)，解決當(dāng)前存在的問題。

　　1、PLC控制系統(tǒng)的特點及組成

　　PLC在現(xiàn)代工業(yè)控制領(lǐng)域中早己得到了廣泛的應(yīng)用。以PLC的控制功能而言，具有嚴(yán)謹(jǐn)、方便、易編程、易安裝、可靠性高等優(yōu)點。它通用性強，適應(yīng)面廣，特別在數(shù)字量輸入/輸出等邏輯控制領(lǐng)域有無可比擬的優(yōu)點。PLC具有豐富的邏輯控制指令和應(yīng)用指令，它提供高質(zhì)量的硬件、高水平的系統(tǒng)軟件平臺和易學(xué)易編程的應(yīng)用軟件平臺。另外，PLC即有自身的網(wǎng)絡(luò)體系又有開放I/0及通訊接口，很容易組建網(wǎng)絡(luò)并實現(xiàn)遠(yuǎn)程訪問。

　　PLC采用Siemens公司生產(chǎn)的S7-300系列，由于現(xiàn)場的PLC系統(tǒng)與主控室的上位機(jī)距離較遠(yuǎn)(800米左右)，因此通訊系統(tǒng)需成對加裝RS-485中繼器，另外在現(xiàn)場增加TP27-10//觸摸屏進(jìn)行數(shù)據(jù)顯示，確保系統(tǒng)運行的穩(wěn)定性。

　　1.1系統(tǒng)結(jié)構(gòu)及硬件配置

　　根據(jù)控制需求，CPU模塊采用CPU314、數(shù)字量輸入(DI)采用SM321模塊，數(shù)字量輸出(DO)采用SM322模塊，模擬量輸入(AI)采用SM331模塊，模擬量輸出(AO)采用SM332模塊以及IM365等模塊組成，IM365實現(xiàn)機(jī)架擴(kuò)展，上位監(jiān)控機(jī)采用SIEMENS公司CP5611網(wǎng)卡完成計算機(jī)與PLC之間的數(shù)據(jù)通訊。整個通訊網(wǎng)絡(luò)采用MPI的通訊協(xié)議，從上位機(jī)上可對整個氣體調(diào)節(jié)過程進(jìn)行監(jiān)控和操作。

　　1.2控制系統(tǒng)的功能實現(xiàn)

　　PLC程序的編制直接關(guān)系著供氣系統(tǒng)能否正常工作，而程序設(shè)計的關(guān)鍵在于編程者對工藝系統(tǒng)的理解程度和程序編制技術(shù)的靈活應(yīng)用。因此，在程序設(shè)計中首先考慮了供氣壓力調(diào)節(jié)系統(tǒng)的特點，將程序設(shè)計細(xì)化，分成多個程序模塊，實行模塊化編程。這樣既可以方便的增加或刪除程序模塊，便于現(xiàn)場對工藝的調(diào)整，又可針對配套設(shè)備可控性對不同程序模塊進(jìn)行完善。

　　PLC的編程軟件采用SIEMENS公司的SIMATICSTEP7V5.1軟件平臺用來完成硬件組態(tài)、地址和站址的分配以及編制整個生產(chǎn)過程的控制程序的。上位機(jī)監(jiān)控軟件采用國產(chǎn)軟件組態(tài)王，全部采用漢化界面，便于系統(tǒng)的開發(fā)與操作，該系統(tǒng)運行于Windows2000中文平臺，可實現(xiàn)對生產(chǎn)過程的全面監(jiān)控，對重要參數(shù)形成歷史記錄，以報表或曲線的形式顯示給操作人員。通過VB語言腳本，可以在主控室的上位機(jī)顯示重要參數(shù)的歷史趨勢、實時趨勢，實現(xiàn)壓力調(diào)節(jié)的手自動切換、操作、壓力的高、低限報警、流量數(shù)據(jù)的顯示與累計，滿足高生產(chǎn)率的調(diào)度需求。

　　1.3現(xiàn)場顯示

　　現(xiàn)場采用TP27觸摸屏進(jìn)行參數(shù)顯示、控制，觸摸屏程序由組態(tài)軟件來完成，人機(jī)界面采用中文菜單，界面友好，操作方便，功能較強，主要用于現(xiàn)場壓力、流量、閥位的顯示與操作?？勺鳛椴僮魅藛T現(xiàn)場操作的依據(jù)。

　　1.4工控機(jī)配置

　　工控機(jī)采用研華IPC-610，通過CP5611卡，完成S7-300PLC與工控機(jī)的通訊。主要完成下列任務(wù)：傳送現(xiàn)場監(jiān)控數(shù)據(jù);運行監(jiān)控;故障記錄和排除提示;參數(shù)設(shè)置;生產(chǎn)數(shù)據(jù)管理和處理;圖形化示教和離線編程。

　　2系統(tǒng)實現(xiàn)了供氣系統(tǒng)的自動控制和監(jiān)控，主要包括如下功能：

　　1)靈活的操作方式以及強大的系統(tǒng)控制功能：

　　系統(tǒng)可以實現(xiàn)上位機(jī)操作、控制柜觸摸屏操作和就地手動操作;

　　2)報警功能：

　　當(dāng)壓力超過工藝要求，可在現(xiàn)場、就地實現(xiàn)高、低限壓力報警;

　　3)簡單、方便的參數(shù)設(shè)定：

　　壓力調(diào)節(jié)閥的壓力設(shè)定值、P、I、D等參數(shù)可以在上位機(jī)中設(shè)定。

　　2、系統(tǒng)控制功能

　　(1)過程控制的功能：

　　1)系統(tǒng)對供氣壓力實現(xiàn)了PID自動調(diào)節(jié)控制;

　　2)對所采集的模擬信號進(jìn)行線性化、濾波、工程單位轉(zhuǎn)換處理;

　　3)實現(xiàn)了流量信號的溫、壓補償，提高了儀表的測量精度。

　　(2)邏輯控制

　　聯(lián)鎖邏輯控制實現(xiàn)開/關(guān)的控制，邏輯控制及用戶自定義功能塊等。系統(tǒng)實現(xiàn)了電磁閥控制以及參數(shù)越限報警等功能。

　　(3)人機(jī)接口

　　HMI系統(tǒng)中包含主工藝畫面，各系統(tǒng)送氣壓力、流量，供氣壓力調(diào)節(jié)等多幅畫面，畫面直觀、豐富，具備PID在線調(diào)節(jié)、在線顯示調(diào)節(jié)曲線功能，包括過程量變化趨勢的實時趨勢曲線、歷史趨勢曲線。

　　(4)報表打印

　　以報表形式繪制報警記錄、歷史記錄畫面，調(diào)節(jié)間數(shù)據(jù)報表。實時趨勢曲線和歷史趨勢曲線可隨意設(shè)定時間段，打印在線趨勢，歷史趨勢曲線。

　　3、軟件設(shè)計

　　根據(jù)該系統(tǒng)具體情況，PLC系統(tǒng)軟件設(shè)計過程中著重要考慮的是以下幾個方面：

　　(1)數(shù)據(jù)采集及工程量轉(zhuǎn)換

　　(2)PID算法

　　(3)流量溫壓補償計算以及流量的累積計算

　　對于系統(tǒng)中的邏輯控制選用梯形圖(LADDER)編程，直觀、方便;對于PID回路控制流量溫壓補償計算以及流量的累積計算部分則采用語句表(STL)編程，結(jié)構(gòu)緊湊而又靈活。

　　PID調(diào)節(jié)是該系統(tǒng)中zui為重要的控制程序，因此特將PID算法作一重點介紹
 

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IC756XRT009 Inb x86 Dv Tools Runtime 2-9, Per User

FlexLogix System 1794-TBNF FUSED NEMA TERMINAL BASE

GuardPLC Systems 1754-L28BBB GUARDPLC 1200 - PACKAGED SAFETY CONTROLLER, 28 I/O

Process Control 1757-UPGSIFK UPGRADE GE FAUNC 90 ENET QUICKBUILDER I/F

Operator Interface 2711P-K12C6D1 PV PLUS 1250, KEYPAD, RIO/DH, DC PS, STD MEM

Support 6640-NAA0S 6640-NAA0 SOFTWARE SUPPORT RENEWAL

Support 1784-DP2R SUPPORT PLAN 1784-DP2 REINSTATEMENT

Support F1785-L80ESERD FIRMWARE UPGRADE FOR 1785-L80E PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2350FRU1 RSVIEW32 WORKS 150-5K UPGRADE IN-SUPT (FR)

RSI Software Products 9701-VWSS250FRU1 RSVIEW SE 25 TO 250 DISPLAY UPGRADE (FRENCH)

RSI Software Products 9399-WAB32LUGES RSLINX LITE USER GUIDE (SPANISH)

Motion Control 8720MC -D065-AN- 65 AMP C CHASSIS DRIVE, OPEN ENCL., LESS OPTIONS

BC646MQPU01 Machine Edition View for Quick Panel, upgrade from QuickDesigner (1 user)

IC300OCS391 OCS351 DEMO KIT WITH CASE

IC752WTE000 Display Station 2000 Series - 10.4" active matrix VGA (640x480) resistive touchscreen, Pentium 233MHz, 64MB RAM, 6.4 GB HD, Ethernet, 300pt count CIMPLICITY HMI, field detachable front/rear housing and Win NT

MTR-3T44-H-R-B-M-0RR Servo Motor Metric 24V Brake

20AC8P7A0AYNANC1 PowerFlex 70 AC Drive 8.7 A at 4 kW 20A

20DC011A3EYNANANE PowerFlex 700S AC Drive 20D

20G1ALD485AN2NNNNN PowerFlex 755 AC Packaged Drive

25B-D024N104 PowerFlex 525 11kW (15Hp) AC Drive

2711T-T10G1N1 MobileView Tethered Operator Terminal

FR-E540-2.2K 4.4 KVA 6A 2.2KW 3相AC380V/50Hz/60Hz

1492-L6-BL IEC Term Blck 8.1x65x38mm Spr Clp

1494F-D200 Disconnect Switch

軟啟動器 3RW44342BC36

電源 6EP1 332-4BA00 PM1507：額定輸入電壓 120 V / 230 V AC 自適應(yīng)，輸出 24 V / 3 A

1585D-D4AC9-0M5 Ethernet Media

1747-L553 SLC 5/05 64K Controller

1794-ACNR15XT Flex XT Controlnet Adapter

194E-AA16 194E Load switch

2071-CONN1 Spare Connector Terminals Kinetix 3

2090-CSWM1DF-14AA06 Kinetix Cable Single DSL 2090-Series

20AC2P1A0AYNNNC0 PowerFlex 70 AC Drive 20A

GC646MNT300 Proficy GlobalCare Complete for Logicmaster 90-30

HE693IBM235 Terminal emulation SW/ 3.5 inch disk

IC600YR561RR Substitute IC600YR560

IC647HSTPIM Historian OSI PI Connector (M4 Key)

IC660BBA021RR RTD Input Block, 24/48Vdc Power, 6 Channels, Ph B

IC694MDL658 INPUT 48 VDC POS/NEG 32PT FAST. Wiring termination is two Fujitsu connectors.

IC756WDC009J-99 DV Development Sys VB, Java, C++, Japanese, Version 9.9

MicroLogix 1500/1769 System 1769-CRL1 1 FT (305 MM) RIGHT-TO-LEFT BUS EXPANSION CABLE

PLC-5/1771 System 1785-KA DATA HWY/DATA HWY PLUS INTERFACE MODULE

Distributed I/O 1797-XT CONTROLNET EX TRUNK TERMINATOR

Communications DAG-6.5.8 SCADA SYSTEM APPLICATION GUIDE

Support 9321-PI160R SUPT REINSTATEMENT CONTRACT FOR 9321PI160

Support 9358-HSTCLTENS SUPT RENEWAL CONTRACT FOR 9358HSTCLTEN

Support F1772-LSP FIRMWARE UPGRADE FOR 1772-LSP PLC2 PROCESSOR MODUL

RSI Software Products 9324-RLD300FRE RSLOGIX 5000 STANDARD, FRE

RSI Software Products 9304-WVPR300DU1 UPGRADE: IN-SUPT: WINVW TO WINVW PRO RUNTIME 3000

RSI Software Products 9358-PLTM2600U2 UPGRADE: IN-SUPT: PLANTMETRICS 10 TO 200 WORKCELL

Motion Control 8720SM-075S6SAS3 75 KW/137 AMP, 750 VDC, AC MOTOR WITH SNS60 ENC.

A06B-0113-B075#7008 B0.5/3000 Servo Motor, 32K Serial Encoder

IC200UAA007 28 point; (16) AC In, (12) AC Out, AC Power Supply. Battery (IC200ACC403) is required for data retention. Battery not included.

IC752BCL001 Download cable for DataPanel 30/35/50/55 Series

MTR-1350-N-A-E-0RR Stepping Motor Nema34

ZA06B-0079-B503#0100 B12/3000HVis High Voltage Servo Motor with Straight Shaft, Key, Brake and IP67 Sealing

20BD292A3ANNNNC1 PowerFlex 700 AC Drive 20B

20G11TC460JN0NNNNN PowerFlex 755 AC Packaged Drive

25-JBAC PowerFlex 520 Frame C NEMA/UL Type 1 Kit

140XCP90000 Quantum RAM電池備用模塊, 用于ESI061和EHC105

FRN22F1S-4C 33 KVA 44 A 22KW 3相AC380V/50Hz/60Hz

Z-15GQ22-B 觸點:1開/1閉,15A 250VAC機(jī)械壽命:1000萬次 滾輪按鈕型

1492-SPM3C150-N MCB Supplementary Protector 15 A

軟啟動器 3RW40471BB05

熱電阻模擬量輸入模塊 6ES7 231-5PD32-0XB0 SM 1231 AI 4 x 16 位熱電阻

150-SB3NUR SMC-50 SOLID STATE MOTOR CONTROLLER 140A

1734-RTBCJC POINT I/O Accessory

1783-MX04S Stratix 8000 4 Port SFP Exp. Module

193-ESM-IG-60A-C55 E300/E200 60 Amp Sensing Module

20-750-I1B-C750D710 PowerFlex 750 Replacement Inverter

2090-CPWM7DF-14AF60 MP-Series 60 m Length Power Cable

2098-DSD-HV220 Ultra 3000 Servo Drive

GA647IFCLNTS005 GCA iFIX iClientTS 5 Additional Users

GP-0602NT-H1 GagePort LVDT NT (Half Bridge H1 Blocks)

IC5005TAX0030 PanelPC 15 inch Standard Unit Deluxe with Windows XP

IC647HSTAE30KM Alarm and Events Option for Historian - Standard Server 30000 Points (M4 Key)

IC647SRB001 Scheduler Ressource Booking

IC693MDL734RR 125 Vdc Output, (6 Points)

IC756HDV010E-98 DV Draw Development on HP/UX Op Sys, English, Version 9.8

Pico Controllers 1760-L12BWB-ND 12 I/O PICO CONTROLLER W/OUT DISPLAY, 24V DC

PLC-5/1771 System 1771-IQ16 ISOLATED INPUT MODULE, 24V DC

Distributed I/O 1791D-0B16PX 24 VDC BLOCK I/O EXPANSION, 16 OUT SOURCE, RTB

Communications 1784-PCMKS PRMCIA 1784PCMKS/A CARD FOR RIO SCANNER

Operator Interface 2706-P74CN2 INVIEW MESSAGE DISPLAY. 1 TO 4 LINE

Support 9305-RSVADSZHS SUPT RENEWAL CONTRACT FOR 9305RSVADSZH

Support 9515-RSNHS005R SUPT REINSTATEMENT CONTRACT FOR 9515RSNHS005ENE

EtherNet/IP Products 2711-T10G20 PV1000 GRAYSCALE TOUCH, ENET & RS232 PRINT

RSI Software Products 9301-2SE340ESU1R RSVIEW32 RUNTIME 1500-32K UPGRADE OUT-SUPT (ES)

RSI Software Products 9356-PRO2300U1 UPGRADE: IN-SUPT: RSSQL STD.150 TO PROF.1500 TAG

Motion Control 1326AB-B720F-S2K7L MOTOR,SERVO,460V,31.8NM,5000RPM,SINGL,BRK,IP67

4161-901-N4 4161 NEMA 4 LENS KIT

HMI-COV-201 FRONT SHEET COVER FOR 9"