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我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動(dòng)、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動(dòng)的自動(dòng)裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢(shì)較為明顯。而這些優(yōu)勢(shì)帶來的巨大商機(jī)，早已被國(guó)內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對(duì)工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國(guó)開展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢(shì)集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級(jí)起步階段，與發(fā)達(dá)國(guó)家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡(jiǎn)單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識(shí)與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻?？傮w而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問題均未得到充分認(rèn)識(shí)、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢(shì)，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對(duì)二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢(shì)，推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

其一，汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢(shì)，樹立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國(guó)產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過程中，需加入充足的自動(dòng)化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強(qiáng)對(duì)刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣?dòng)檢測(cè)與更換等，有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對(duì)共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動(dòng)設(shè)計(jì)，并對(duì)工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對(duì)機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢(shì)互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國(guó)機(jī)床工具行業(yè)轉(zhuǎn)
型升級(jí) [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對(duì)專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對(duì)工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識(shí)與技能水平。
 

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DeviceNet Products 2711-K10G10 PV1000 GRAYSCALE KEY, DNET & RS232 PRINT

RSI Software Products 9301-2SE3400DEU5 RSVIEW32 RUNTIME 5K-32K UPGRADE IN-SUPT (DE)

RSI Software Products 9371-EIEC3 RSWIRE IEC LIBRARY

Motion Control MPF-A430P-MJ22BA MOTOR,SERVO,FDGRADE,6.55NM,5000RPM,MULTI

2024-LV Greyline OS, 2 Line, (20) 5MM Chars, LCD, Quick Connect, 10-30 VDC. NEMA 4

HE693THM665 6 channel thermocouple b module for Series 90-30 with 0.1癈 resolution, bus/channel isolation and 50Hz filtering.

IC670MDL930 Relay 2A 8 Pt. 6 Form A/2 Form C Isolated

QPJ-DVN-202 MODULE DEVICE NET SLAVE

STXPBS132 STXi Profibus with 24VDC source (Negative Logic) b, 32 points, expandable to 8 additional modules.

20BC3P5A0AYNACC0 PowerFlex 700 AC Drive 20B

20F1AND125AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-B8P0H204 PowerFlex 40 1.5 kW (2 Hp) AC Drive

140DDO35310 Quantum 開關(guān)量DC輸出,32點(diǎn),24VDC,4組隔離,0.5A/點(diǎn),

284E-FVD1P4Z-10-RR-3 EtherNet Variable Frequency Drive

E32-TC200 光纖檢測(cè)距離290mm對(duì)射型

1492-SPM1B150 MCB Supplementary Protector 15 A

直流電源 6EP1332-2BA00 120/230VAC 輸入，24VDC/3.8A 輸出

6ES72881ST400AA0

1497D-A13-M14-0-N Gen Purpose Transber

1606-XLSCAP24-6 XLS Buffer Module

1769-L30ERM CompactLogix 1 MB Motion Controller

190E-BND2-CC10X 6.3-10.0 A Economy Starter W/Ckt-Bkr

194R-J600-1753 Disconnect, fused, J-type, 600A

2090-CPBM7DF-14AF30 MP-Series 30m Continuous-Flex Cable

2090-XXNPTN-16S N-Series to TL-Series Transition Cable

CBL-3T-RD-30 Resolver cable for MTR-3T series servo motors. 30 feet

GF-1326R Connecting FlashCable to Starrett Calipers, Micrometers.

IC200UAR028-24 Qty of 24, 28 point PLC< (16) 120VAC In, (12) Relay Out (2 at 10 amp & 10 at 2 amp), 120V/240AC Power Supply. Battery (IC200ACC403) is requ ired for data retention. Battery not included.

IC646TDV999 Viewer Development System

IC647OMFC OMF:Omron Fins

IC693ALG390 Analog Output, Voltage, 2 Channels

IC752DEM001RR Datapanel Demo Kit B

IC800VMM30LBKSE25 3 kW VersaMotion servo motor with 24 VDC holding brake (14.3 Nm)

SLC/1746 System 1746-N3 CONNECTOR-MATING CONNECTOR FOR 32 PT USER MADE CBL

Industrial Computers 6189V-SLDVDROM CD/DVD DRIVE READ ONLY (SLIM)

Application-specific products 1404-DM DISPLAY MODULE FOR POWERMONITOR

Operator Interface 2711-K6C8L1 PV600 COLOR KEY, DH+ & RS232 PRINT

Support 9301-2SE2500ZHR SUPT REINSTATEMENT CONTRACT FOR 93012SE2500ZH

Support 9380-RSBAR10000S SUPT RENEWAL CONTRACT FOR 9380RSBAR10000

DeviceNet Products 1734-VHSC5 5 VDC VERY HIGH SPEED COUNTER WITH SOURCE OUTPUTS

RSI Software Products 9301-2SE3200FRE RSVIEW32 RUNTIME 300 (FRENCH)

RSI Software Products 9358-BPC60U3 UPGRADE: IN-SUPT: RSBIZWARE PC PHASES 30 TO 60

Motion Control MPL-B430P-RK24AA MOTOR,SERVO,6.55 NM,5000RPM,RSLVR,460V,BRK

Motion Control 2090-SCEP8-0 SERCOS FBR CABL,CONN,ENCLOSURE ONLY PLASTIC,8.0M

GFK-1192 Series 90-70 System Manual

IC646MDD150 Logic Developer PC (HRT)150 Tag Runtime & Development System

MSP-TCJ-IN1 Obsolete - Type J (0 to 760C) in / Pulse out

QPI-DVN-202 Communication Module for 7 inch/ 9 inch/ 10 inch & 12 inch: DeviceNet Slave

20BC022A3AYYADC0 PowerFlex 700 AC Drive 22 A at 11 kW 20B

20F11GD027AA0NNNNN PowerFlex 753 AC Packaged Drive

21G14PF765JN0NNNNN-ND-P20 PowerFlex Air Cooled 755 Packaged Drive

2711P-RDT12C PanelView Plus Display Module

280E-F12Z-10B-CR ArmorStart Direct Online Starter

C200HX-CPU34-E CPU單元 內(nèi)存31.2K最大I/O點(diǎn)數(shù):880點(diǎn) 帶時(shí)鐘

1492-PD3113 310 A Power Distribution Block

中央機(jī)架 6ES7403-1JA01-0AA0 ER2 機(jī)架，9 槽，只能插信號(hào)模板

變送器 3RS17051FW00

TIA 博途數(shù)字化選件 6ES7823-0BA00-1BA0 SIMATIC OPC UA S7-1500 small ( ET 200SP to CPU-1513(F) )

1585J-M8PBJM-6 RJ45 Ethernet Media

1760-MM3 PicoGFX Memory Module

188-K2D250 Miniature Circuit Breaker 25 A

194L-E12-3503 12A 194L Load Switch

2090-CPBM4DF-10AF15 MP-Series 15 m Length Cable

2090-XXLF-TC365 Kinetix Drives Line Filter

BC647OEM0201 OEM Edge Program Renewal - CIMPLICITY

GC647IPWRTS3CLNSCSPTM iPower Option - 3 TS Client Support on SCADA Server Globalcare Complete part

IC200ETM001 EXPANSION TRANSMITTER, includes IC200ACC201 termination plug.

IC646NGU000 Gage Port Mitutoyo Communications

IC647ITMC ITM:Intermec Barcode Readers

IC670MDL644RR 24VDC Pos/Neg Logic Fast Input 16 pt. Grouped

IC697MDL350RR 120 Vac Output, 05 Amp (32 Points)

IC800SLCPV050 Power cable for SDM100 or SLM100 or SDM250 or SLM250 or SGM450 S-series servo motor. 5 meters

ControlLogix/1756 System 1756-PA75 85-265V AC POWER SUPPLY (5V @ 13 AMP)

Industrial Computers 6182H-12TEH6B VVCE 1250, TOUCH, EXT MEM, RIO/DH, AC