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　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項(xiàng)作業(yè)，而且只能按序進(jìn)行，一環(huán)緊扣一環(huán)，稍有不小心都將導(dǎo)致調(diào)試失利，不但延誤工期，甚至?xí)p壞設(shè)備。本文介紹了在現(xiàn)場(chǎng)實(shí)踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗(yàn)，并對(duì)現(xiàn)場(chǎng)經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問題，提出評(píng)論定見和解決計(jì)劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準(zhǔn)備

　　體系設(shè)備調(diào)試前的技能準(zhǔn)備作業(yè)越充沛，設(shè)備與調(diào)試就會(huì)越順暢。前期技能準(zhǔn)備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機(jī)技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對(duì)體系工藝流程，特別是工藝對(duì)各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對(duì)體系工作邏輯的深刻了解，是前期技能準(zhǔn)備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動(dòng)力接線圖，并與什物相對(duì)照，以及時(shí)發(fā)現(xiàn)過錯(cuò)并糾正。

　　(4)在全面了解規(guī)劃計(jì)劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點(diǎn)號(hào)表(包含內(nèi)部線圈一覽表，I/O所在位置，對(duì)應(yīng)設(shè)備及各I/O點(diǎn)功用)。

　　(5)研讀規(guī)劃提供的程序，對(duì)邏輯雜亂的部分輸入、輸出點(diǎn)制造時(shí)序圖，一些規(guī)劃中的邏輯過錯(cuò)，在制造時(shí)序圖時(shí)即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計(jì)劃，然后在團(tuán)體評(píng)論的基礎(chǔ)上綜合成為全體系調(diào)試計(jì)劃。

　　2、PLC商檢

　　商檢應(yīng)有甲乙兩頭共同進(jìn)行，應(yīng)承認(rèn)設(shè)備及備品、備件、技能材料、附件等的類型、數(shù)量、規(guī)范，其功用是否無缺待實(shí)驗(yàn)室及現(xiàn)場(chǎng)調(diào)試時(shí)驗(yàn)證。商檢成果，兩頭應(yīng)簽署交換清單。

　　3、實(shí)驗(yàn)室調(diào)試

　　(1)PLC的實(shí)驗(yàn)室設(shè)備與注冊(cè)制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機(jī)、編程器、打印機(jī)等相銜接，查看接線正確，供電電源等級(jí)與PLC電壓選擇相契合后，按開機(jī)程序送電，裝入體系配置帶，承認(rèn)體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊(cè)，此刻即可進(jìn)行各項(xiàng)操作實(shí)驗(yàn)。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進(jìn)程的意圖在于驗(yàn)證輸入的作業(yè)程序的正確性，該程序的邏輯所表達(dá)的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進(jìn)程，闡明程序有誤，應(yīng)進(jìn)行修正。在這一進(jìn)程中，對(duì)程序的了解將逐漸加深，為現(xiàn)場(chǎng)調(diào)試作好了準(zhǔn)備，同時(shí)也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進(jìn)一步優(yōu)化。

　　調(diào)試辦法有兩種：

　?、倌７罗k法：按規(guī)劃做一塊調(diào)試板，以鈕子開關(guān)模仿輸入節(jié)點(diǎn)，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點(diǎn)模仿設(shè)備工作時(shí)的回來信號(hào)節(jié)點(diǎn)。其長處是具有模仿的真實(shí)性，可以反映出開關(guān)速度差異很大的現(xiàn)場(chǎng)機(jī)械觸點(diǎn)和PLC內(nèi)的電子觸點(diǎn)相互銜接時(shí)，是否會(huì)發(fā)作邏輯誤動(dòng)作。其缺陷是需求添加調(diào)試費(fèi)用和部分調(diào)試作業(yè)量。

　?、趶?qiáng)置辦法：使用PLC強(qiáng)置功用，對(duì)程序中觸及現(xiàn)場(chǎng)的機(jī)械觸點(diǎn)(開關(guān))，以強(qiáng)置的辦法使其“通”、“斷”，迫使程序工作。其長處是調(diào)試作業(yè)量小，簡便，不需另外添加費(fèi)用。缺陷是邏輯驗(yàn)證不全面，人工強(qiáng)置模仿現(xiàn)場(chǎng)節(jié)點(diǎn)“通”、“斷”，會(huì)構(gòu)成程序工作不能連續(xù)，只能分段進(jìn)行。

　　依據(jù)我們現(xiàn)場(chǎng)調(diào)試的經(jīng)驗(yàn)，對(duì)部分重要的現(xiàn)場(chǎng)節(jié)點(diǎn)采納模仿辦法，其他的選用強(qiáng)置辦法，取二者之長互補(bǔ)。邏輯驗(yàn)證階段要著重逐日填寫調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時(shí)刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗(yàn)收簽字，以樹立調(diào)試作業(yè)責(zé)任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應(yīng)在規(guī)劃圖上注明，及時(shí)征求規(guī)劃者的定見，力求準(zhǔn)確表現(xiàn)規(guī)劃要求。
 

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280D-F12Z-10B-RR-3 ArmorStart Direct Online Starter

CQM1-IPS01 模擬單元專用電源 供1單元

1492-NM16 TERM BLCK End Barrier

前連接器 6ES7392-1AJ00-0AA0 20 針前連接器，螺釘型

變送器 3RS18001HP00

TIA 博途 WinCC 選件 6AV2107-2LK00-0BD0 SIMATIC WinCC DataMonitor for Runtime Professional Powerpack 25 -> 50 Clients

1585J-M8PBJM-1X 1585J Ethernet Media Cables

1760-L18AWA-EXND Pico 18 Point AC Controller

188-K2C400 Miniature Circuit Breaker 40 A

194L-E12-1752 12A 194L Load Switch

2090-CNSRPRS-AAP5 Kinetix 6000M Network Cable

2090-XNRBM-2 RBM CONN SPARE PARTS KIT (75A)

BC647MRC000 Logic PC and View Runtime 8000 I/O with Proficy GlobalCare Complete with USB Hardware key

GC647IPWRPLDV00300M iPower Option - Nwk 300 I/O Dev Globalcare Complete part

IC200DEM004 VersaMax MicroMotion and VersaMotion Simulator is prewired and ready to use. The simulator includes a IC200UMM102 MicroMotion Module, Serial Port on VersaMotion Motor, Amplifier, communications cable (1meter)from VersaMotion to Micro, programming ca

IC646NDF000 Allen-Bradley DF1 Communications

IC647IFUBSTSC iFIX iClientTS User Base Support (M1Component Part)

IC670MDL241 240VAC Input, 16 Point, 2 Groups of 8

IC697MDL250RR 120 Vac Input (32 Points)

IC800SLCBZ050 Brake cable for any 30 Watt to 750 Watt S-series servo motor with brake. 5 meters

ControlLogix/1756 System 1756-DMCF010 10 M DUPLEX FIBER OPTIC CABLE FOR DRIVE MODULE

Industrial Computers 6182H-12KEH4B VVCE 1250, KEYPAD, EXT MEM, ENET, AC

Process Control 1757-PFBEXP080 PROFIBUS INTERFACE MODULE EXPANSION

Operator Interface 2711P-RR128 PVP/VVCE RAM SO-DIMM 128MB

Support 9357-ANETMDAD3S SUPT RENEWAL CONTRACT FOR 9357ANETMDAD3E

Support 9361-POWERTOOLSR SUPT REINSTATEMENT CONTRACT FOR 9361POWERTOOLS

ControlNet Products 1734-OB8E 24V DC8 CHANNEL SOURCE OUTPUT MODULE

RSI Software Products 9301-2SE2400U5R UPGRADE: OUT-SUPT: RSVIEW32 WORKS 5000 TO 32000

RSI Software Products 9357-ENETMDAD3E RSNETWORX MD ENET ADD-ON

Motion Control MPL-A420P-MJ24AA MOTOR,SERVO,4.74 NM,5000RPM,MULTI,230V,BRK,6.8KG

Motion Control 2090-UXNFBN-K09 CABLE,ULTRA, NON-FLEX,SKWD,R/A,9M

CBL-13-ET-30 MTR-1300 and MTR-1N Series Stepping Motor Encoder Feedback Cable, 30 Ft.

IC600YR550RR 13" I/O Rack with High Capacity P/S, 115-230Vac (8 Slots)

IC800SKCPZ100 Power Cable, S2K to 200 - 750W S-Series Servo Motors, 10 Meters

OC647IFGLBLCLN001M-50 iFIX WebSpace: Additional 1User v5.0

20AD1P1A3AYNNNC0 PowerFlex 70 AC Drive 20A

20DC8P7A0EYNANANE PowerFlex 700S AC Drive 8.7 A 4 kW 20D

20P21AD167RA0NNN PowerFlex 167 A DC Drive

2711-ND3M PanelView ND3 MED Accessory

280-PWRM22G-M12 ArmorStart Three-Phase Power Media

1 F930GOT-BWD-C 4.4寸黑白顯示 3350.-

1492-MCAA115 15 A UL489 Miniature Circuit Breaker

1494U-FC302J 1494U 30A Class H/J 250V Fuse Clip

軟啟動(dòng)器 3RW44542BC45

SIMATIC STEP 7 V14 6ES7810-5CC00-0YM2 SIMATIC STEP 7 專業(yè)版 SUS Compact Combo (TIA Portal & Classic)

1585D-M4UBDM-0M6 Micro D-Code, QD Style Ethernet Media

1756-IF8K ControlLogix 8 Point Analog Input

1797-CE3S FlexEx Extension Cable

194E-E32-1753 32 A 194E Load switch

2090-CFBM4DF-CDAF90 MP-Series 90m Feedback Cable

2090-MCNPMP-6S12 MP-Series 12 m Length Power Cable

BC646MBLS99 Machine Edition Lite Development Suite Unlimited Seat Site License with Proficy GlobalCare Complete

GC646VPN999 Proficy GlobalCare Complete for VersaPro Nano/Micro Edition - Site License

HMI-CAB-C104 CABLE SIEMENS 3964R TTY

IC641HBR300 Max-ON Lite Software for 90-30 Hot Stand By Redundancy

IC647IFCLNTCRNM iFIX iClient Runtime (M4 Part)

IC660EBA025RR Current Source Analog Output, 24/48Vdc Power, Elec Asm only

IC695NKT001 RX3i Ethernet NIU Kit includes NIU (IC695NIU001) and Ethernet module (IC695ETM001). ENIU supports two serial ports and 20k of local logic. TheENIU must be installed in a IC695CHSxxx base.

IC756WRE049E-26 DV Runtime Win 25-49 Per User Eng v2.6

FlexLogix System 1794-IB10XOB6 10/6 24VDC COMBO

PLC-5/1771 System D1771-6.5.95 CONTROL COPROCESSOR USER MANUAL

Process Control 1757-PLXSIFF PLX HW TDC3000 DATA HIWAY QUICKBUILDER INTERFACE

Operator Interface 2711P-B10C15B2 PV PLUS 1000, KEY/TOUCH, CNET, AC PS, EXT MEM

Support 9307-RSPDEVR SUPT REINSTATEMENT CONTRACT FOR 9307RSPDEV

Support GML-DUS SUPT RENEWAL CONTRACT FOR GMLDU

Support F1785-L30BSERA FIRMWARE UPGRADE FOR 1785-L30B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300FRU1 RSVIEW32 WORKS 300-1500 UPGRADE IN-SUPT (FR)

RSI Software Products 9701-VWSB250DEU3 RSV SE STATION 250- SE SRV 250 DISP+CLIENT(GERMAN)

RSI Software Products 9399-L3MAN PLC-3 A.I. SERIES MANUAL

Motion Control 2098-IPD-HV100-DN HIGH VOLTAGE DRIVE, 23A/46A, ULTRA5000 DEVICENET