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PXIe-6536現(xiàn)貨 in stock! 歡迎來(lái)電咨詢~！！

PXIe-6536,

PXIe-6536

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　　1 引言

　　紡絲機(jī)紡出的滌綸原絲需經(jīng)過(guò)牽伸定型后,才具有一定的纖度、強(qiáng)度、伸度和其它的物理性能。VC443A牽伸加捻機(jī)用于滌綸復(fù)絲生產(chǎn)過(guò)程中牽伸加捻工序。牽伸絲為低捻復(fù)絲，可直接或經(jīng)加彈工序后供綢廠使用。它的電氣部分由電源控制系統(tǒng)、程序控制系統(tǒng)、錠子交流變頻調(diào)速系統(tǒng)、熱盤(pán)控制系統(tǒng)、熱板控制系統(tǒng)組成。隨著機(jī)電一體化技術(shù)的發(fā)展，對(duì)系統(tǒng)的可靠性要求愈來(lái)愈高，因PLC具有控制可靠、體積小、功能強(qiáng)、速度快,組態(tài)靈活和可擴(kuò)展性的特點(diǎn)而得到了廣泛的應(yīng)用，成為自動(dòng)化系統(tǒng)中的基本電控裝置，故VC443A牽伸加捻機(jī)選用PLC可編程控制器，實(shí)現(xiàn)了生產(chǎn)的自動(dòng)控制。

　　2 PLC選型設(shè)計(jì)

　　系統(tǒng)選用了日立公司的產(chǎn)品:E-64HR可編程控制器,作為主控單元，它有64個(gè)輸入/輸出點(diǎn),其中40個(gè)開(kāi)關(guān)量輸入點(diǎn)，24個(gè)輸出點(diǎn)，內(nèi)置式電擦除EEPROM可以保護(hù)用戶方便的完成程序和參數(shù)的修改和存儲(chǔ), PLC根據(jù)各輸入點(diǎn)所接按鈕，接近開(kāi)關(guān)，接觸器等電器信號(hào)的狀態(tài)以及編制的軟件程序自動(dòng)控制各電機(jī)，電磁閥，指示燈等，完成整個(gè)生產(chǎn)的工藝動(dòng)作程序，鋼領(lǐng)板換向及成型自動(dòng)控制。E-64HR具有多種編程工具:通用編程器PGMJ-R和標(biāo)準(zhǔn)編程器PGNJ等，體積小攜帶方便，可在現(xiàn)場(chǎng)實(shí)地進(jìn)行程序調(diào)整和傳送。全部控制程序約276條，可見(jiàn)該系統(tǒng)軟硬件資源得到了相當(dāng)充分的利用。

　　3 VC443A牽伸加捻機(jī)工藝

　　3.1 輸入信號(hào)

　　VC443A牽伸加捻機(jī)控制系統(tǒng)的輸入信號(hào):主令按鈕、限位開(kāi)關(guān)、接近開(kāi)關(guān)、鈕子開(kāi)關(guān)、撥盤(pán)開(kāi)關(guān)的投入信號(hào)，全部為直流輸入，共有40點(diǎn)。

　　3.2 輸出信號(hào)

　　控制的負(fù)載主要分成三類(lèi):一是7臺(tái)交流電機(jī):牽伸雙速電機(jī)M1、油泵電機(jī)M2、靠模升電機(jī)M3、靠模降電機(jī)M4、移絲電機(jī)M5、錠子電機(jī)M6、風(fēng)機(jī)M7;二是用于控制鋼領(lǐng)板升降及側(cè)壓輥壓差的電磁閥;三是信號(hào)燈;四是計(jì)數(shù)器，共有24點(diǎn)，全部為繼電器接點(diǎn)輸出信號(hào)。

　　3.3 開(kāi)車(chē)主要控制過(guò)程

　　(1) 按“油泵開(kāi)”按鈕SB7，使接觸器KM5吸合， 油泵開(kāi)指示燈亮, 油泵電機(jī)M2運(yùn)轉(zhuǎn)。(程序器的輸出50對(duì)應(yīng)的LED發(fā)光)。

　　(2) 按“低速開(kāi)”按鈕SB9。

　　●輔助接觸器KA1吸合，錠子低速運(yùn)轉(zhuǎn)。(程序器的輸出51對(duì)應(yīng)的LED發(fā)光)

　　●程序器控制下，使計(jì)數(shù)器復(fù)零，進(jìn)入準(zhǔn)備工作狀態(tài)，內(nèi)部定時(shí)器T01 T02接通，使鋼領(lǐng)板強(qiáng)迫進(jìn)入廢絲盤(pán)位置，待TO0延時(shí)到斷開(kāi)快速閥YV3，鋼領(lǐng)板在程序器控制下微動(dòng)。(程序器的輸出76、65對(duì)應(yīng)的LED發(fā)光，延時(shí)到熄滅，66、67對(duì)應(yīng)LED交替發(fā)光)

　　●定時(shí)器TO1延時(shí)到，使接觸器KM3吸合，牽伸雙速電機(jī)M1帶動(dòng)牽伸羅拉和上下?tīng)拷z盤(pán)低速運(yùn)轉(zhuǎn)，低速指示燈亮，進(jìn)入掛絲階段。(程序器的輸出52對(duì)應(yīng)的LED發(fā)光)

　　(3) 按“高速開(kāi)”按鈕SB11。

　　●輔助接觸器KA2吸合，使錠子高速運(yùn)轉(zhuǎn)。(程序器的輸出53對(duì)應(yīng)的LED發(fā)光)

　　●程序器控制使電磁閥YV4斷電，側(cè)壓輥加壓。(程序器輸出64對(duì)應(yīng)LED發(fā)光)

　　●定時(shí)器T02接通，延時(shí)到后接觸器KM4得電，牽伸雙速電機(jī)M1切換為高速運(yùn)轉(zhuǎn)，高速指示燈亮，繼電器KA3吸合，移絲電機(jī)M5運(yùn)轉(zhuǎn)。(程序器輸出54對(duì)應(yīng)的LED發(fā)光。55對(duì)應(yīng)的LED發(fā)光)

　　●定時(shí)器T03延時(shí)到后，鋼領(lǐng)板強(qiáng)迫上升，靠模上撞塊使底部打結(jié)開(kāi)關(guān)SA2接通，定時(shí)器T04得電，使上升閥失電，實(shí)現(xiàn)底部打結(jié)，T04延時(shí)到上升閥YV1/1再次得電，強(qiáng)迫鋼領(lǐng)板快速上升，進(jìn)入正常牽捻區(qū)，待T05延時(shí)到后切斷快速閥YV3，鋼領(lǐng)板在程序器控制下，以正常速度運(yùn)動(dòng)，同時(shí)接通繼電器KA4，靠模升電機(jī)M3運(yùn)轉(zhuǎn)，帶動(dòng)靠模緩慢上升，計(jì)數(shù)器開(kāi)計(jì)長(zhǎng)(程序器56對(duì)應(yīng)的LED發(fā)光。65對(duì)應(yīng)的LED在接通快速閥時(shí)發(fā)光，74對(duì)應(yīng)的LED發(fā)光，有計(jì)長(zhǎng)信號(hào)時(shí)發(fā)光指示)。

　　至此開(kāi)車(chē)過(guò)程結(jié)束，機(jī)器進(jìn)入正常紡絲。
 

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性能信號(hào)模塊 6ES7 522-5HH00-0AB0 DQ 16：數(shù)字量輸出模塊，繼電器 DQ 16x 230 VAC/ 2A ST (RELAY), 35mm 模塊，不含前連接器

156-B32CA3 32 A Contactor

1746-IV32 SLC 32 Point Digital Input Module

1786-TPST2T ControlNet Coaxial IP67 TNC T-Tap

193-T1DC47 35-47 A IEC Bibllic Overload Relay

20-HIM-H10 PowerFlex 20 HIM Remote Cable Kit

2090-CSBM1DF-14AF05 Kinetix Cable Single DSL 2090-Series

20AC022A3AYNAEC0 PowerFlex 70 AC Drive 22 A at 11 kW 20A

GA647TRT300 Proficy GlobalCare Assist for CIMPLICITY HMI Server 300 I/O Runtime System

GP647IFUBSTS GCP iFIX iClientTS User Base Support

IC600CM542RR 2K CMOS Logic Memory Module

IC647HSTCSEO100KM eSignature Option for Historian - Enterprise Corporate Server 100000 Points (M4 Key)

IC647WDEM WDE:Woodword Modbus Ethernet

IC693UEX011RR 14pt DC In/Relay Out, AC Pwr. Sup.

IC756RDV001J-99 DV Development - Irix Op Sys Addt'l User, Japanese, Version 9.9

MicroLogix 1200 System 1762-L40AWAR ML 1200 40AC/RLY/AC 2 PORT

PLC-5/1771 System 1771-IJ ENCODER/COUNTER MODULE ASSEMBLY TTL, 5V DC

Distributed I/O 1794-IB32 24 VDC INPUT MODULE, 32 POINTS

Communications 9355-WABOEMDEE RSLINX OEM - GERMAN

Operator Interface D6195-6.5.2FR CONTROLVIEW 300 USER MANUAL (FRENCH)

Support 9358-BEPB10S SUPT RENEWAL CONTRACT FOR 9358BEPBNT10ENE

Support F1756-DNB FIRMWARE UPGRADE FOR 1756-DNB/A MODULE

RSI Software Products 9324-RL0300ESE RSLOGIX 500 STANDARD SPANISH CD

RSI Software Products 9301-2SE3503KOE RSVIEW32 RUNTIME 100K WITH RSLINX (KOREAN)

RSI Software Products 9358-HSTS2300 RSBIZWARE HISTORIAN SERVER - 1500 TAG LIMIT

Motion Control W-3016-N-H00AB MOTOR,SERVO,WASHDOWN,BF,1.7 NM,3000RPM,6.4KG

5601 Greyline Micro MC. 2 Lines, (20) 5MM Chars. LCD. ASCII/Serial Interface. NEMA 4

IC200ETM001 EXPANSION TRANSMITTER

IC695DEM003 RX3i type 3 demo stand. Demo includes, CPU, power supply, Ethernet, b simulator, output, high speed counter, comination analog, Universal analog, and digital servo module, QuickPanel control/View, and S2K amplifier and motor

MTR-1220-0-A-E-0RR Stepping Motor Nema23 Double Shaft

cRIO-9073

PCA-6277VE

MOXA CP-118U

EC0-1815V2NAR

ACE-916A

VPM-8120X-5060

ROBO-8111VG2AR-Q77

1492-SPM2D160 MCB Supplementary Protector 16 A

軟啟動(dòng)器 3RW30471BB04

電機(jī)啟動(dòng)器 3VU16401CK00

150-F317NZD SMC Flex Smart Motor Controller

1732E-IF4M12R ARMORBLOCK 4 POINT ANALOG INPUT

1771-WA FIELD WIRING ARM 10 TRMLS TIN PLATED

193-EEKG E1 Plus 60-300 A IEC Overload Relay

20-750-2262D-2R PowerFlex 750 115V AC IO Option module

2090-CPWM7DF-10AA02 MP-Series 2m Servo Power Cable

2097-V31PR2-LM Kinetix 350 800W Servo Drive

ENQAM315 Attachable Connector, Stranded Cable

GFK-1868 CIMPLICITY Machine Edition Getting Started

IC220EBI001 Ethernet Network Interface Unit (REQUIRES 1 IC220TBK087)

IC647CSPR005 Proficy Cause+ for Inbligent HMI/SCADA Runtime Server - 5X monitored KPIs