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ExpressCard-8421/2現(xiàn)貨 in stock! 歡迎來電咨詢~?。?

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近幾年，隨著我廠生產規(guī)模的逐步擴大，就更加要求氣體調節(jié)在生產中的穩(wěn)定性和快速性，而目前傳統(tǒng)的二次儀表已無法滿足現(xiàn)有的控制需求。主要表現(xiàn)在：

　　1)過程自動化程度低，信息采集和反饋仍采用傳統(tǒng)的二次儀表，致使數(shù)據(jù)采集緩慢、調節(jié)滯后，降低了系統(tǒng)運行的穩(wěn)定性。

　　2)儀表內部信息儲存量小，采集的壓力、流量等數(shù)據(jù)無法長期保存，不便于日后生產工作的歷史查詢和分析。

　　3)系統(tǒng)可靠性低，需要配專人負責該系統(tǒng)的運行，造成了人工成本的上升。

　　鑒于以上三點，通過采用PLC(可編程控制器)控制系統(tǒng)，解決當前存在的問題。

　　1、PLC控制系統(tǒng)的特點及組成

　　PLC在現(xiàn)代工業(yè)控制領域中早己得到了廣泛的應用。以PLC的控制功能而言，具有嚴謹、方便、易編程、易安裝、可靠性高等優(yōu)點。它通用性強，適應面廣，特別在數(shù)字量輸入/輸出等邏輯控制領域有無可比擬的優(yōu)點。PLC具有豐富的邏輯控制指令和應用指令，它提供高質量的硬件、高水平的系統(tǒng)軟件平臺和易學易編程的應用軟件平臺。另外，PLC即有自身的網絡體系又有開放I/0及通訊接口，很容易組建網絡并實現(xiàn)遠程訪問。

　　PLC采用Siemens公司生產的S7-300系列，由于現(xiàn)場的PLC系統(tǒng)與主控室的上位機距離較遠(800米左右)，因此通訊系統(tǒng)需成對加裝RS-485中繼器，另外在現(xiàn)場增加TP27-10//觸摸屏進行數(shù)據(jù)顯示，確保系統(tǒng)運行的穩(wěn)定性。

　　1.1系統(tǒng)結構及硬件配置

　　根據(jù)控制需求，CPU模塊采用CPU314、數(shù)字量輸入(DI)采用SM321模塊，數(shù)字量輸出(DO)采用SM322模塊，模擬量輸入(AI)采用SM331模塊，模擬量輸出(AO)采用SM332模塊以及IM365等模塊組成，IM365實現(xiàn)機架擴展，上位監(jiān)控機采用SIEMENS公司CP5611網卡完成計算機與PLC之間的數(shù)據(jù)通訊。整個通訊網絡采用MPI的通訊協(xié)議，從上位機上可對整個氣體調節(jié)過程進行監(jiān)控和操作。

　　1.2控制系統(tǒng)的功能實現(xiàn)

　　PLC程序的編制直接關系著供氣系統(tǒng)能否正常工作，而程序設計的關鍵在于編程者對工藝系統(tǒng)的理解程度和程序編制技術的靈活應用。因此，在程序設計中首先考慮了供氣壓力調節(jié)系統(tǒng)的特點，將程序設計細化，分成多個程序模塊，實行模塊化編程。這樣既可以方便的增加或刪除程序模塊，便于現(xiàn)場對工藝的調整，又可針對配套設備可控性對不同程序模塊進行完善。

　　PLC的編程軟件采用SIEMENS公司的SIMATICSTEP7V5.1軟件平臺用來完成硬件組態(tài)、地址和站址的分配以及編制整個生產過程的控制程序的。上位機監(jiān)控軟件采用國產軟件組態(tài)王，全部采用漢化界面，便于系統(tǒng)的開發(fā)與操作，該系統(tǒng)運行于Windows2000中文平臺，可實現(xiàn)對生產過程的全面監(jiān)控，對重要參數(shù)形成歷史記錄，以報表或曲線的形式顯示給操作人員。通過VB語言腳本，可以在主控室的上位機顯示重要參數(shù)的歷史趨勢、實時趨勢，實現(xiàn)壓力調節(jié)的手自動切換、操作、壓力的高、低限報警、流量數(shù)據(jù)的顯示與累計，滿足高生產率的調度需求。

　　1.3現(xiàn)場顯示

　　現(xiàn)場采用TP27觸摸屏進行參數(shù)顯示、控制，觸摸屏程序由組態(tài)軟件來完成，人機界面采用中文菜單，界面友好，操作方便，功能較強，主要用于現(xiàn)場壓力、流量、閥位的顯示與操作。可作為操作人員現(xiàn)場操作的依據(jù)。

　　1.4工控機配置

　　工控機采用研華IPC-610，通過CP5611卡，完成S7-300PLC與工控機的通訊。主要完成下列任務：傳送現(xiàn)場監(jiān)控數(shù)據(jù);運行監(jiān)控;故障記錄和排除提示;參數(shù)設置;生產數(shù)據(jù)管理和處理;圖形化示教和離線編程。

　　2系統(tǒng)實現(xiàn)了供氣系統(tǒng)的自動控制和監(jiān)控，主要包括如下功能：

　　1)靈活的操作方式以及強大的系統(tǒng)控制功能：

　　系統(tǒng)可以實現(xiàn)上位機操作、控制柜觸摸屏操作和就地手動操作;

　　2)報警功能：

　　當壓力超過工藝要求，可在現(xiàn)場、就地實現(xiàn)高、低限壓力報警;

　　3)簡單、方便的參數(shù)設定：

　　壓力調節(jié)閥的壓力設定值、P、I、D等參數(shù)可以在上位機中設定。

　　2、系統(tǒng)控制功能

　　(1)過程控制的功能：

　　1)系統(tǒng)對供氣壓力實現(xiàn)了PID自動調節(jié)控制;

　　2)對所采集的模擬信號進行線性化、濾波、工程單位轉換處理;

　　3)實現(xiàn)了流量信號的溫、壓補償，提高了儀表的測量精度。

　　(2)邏輯控制

　　聯(lián)鎖邏輯控制實現(xiàn)開/關的控制，邏輯控制及用戶自定義功能塊等。系統(tǒng)實現(xiàn)了電磁閥控制以及參數(shù)越限報警等功能。

　　(3)人機接口

　　HMI系統(tǒng)中包含主工藝畫面，各系統(tǒng)送氣壓力、流量，供氣壓力調節(jié)等多幅畫面，畫面直觀、豐富，具備PID在線調節(jié)、在線顯示調節(jié)曲線功能，包括過程量變化趨勢的實時趨勢曲線、歷史趨勢曲線。

　　(4)報表打印

　　以報表形式繪制報警記錄、歷史記錄畫面，調節(jié)間數(shù)據(jù)報表。實時趨勢曲線和歷史趨勢曲線可隨意設定時間段，打印在線趨勢，歷史趨勢曲線。

　　3、軟件設計

　　根據(jù)該系統(tǒng)具體情況，PLC系統(tǒng)軟件設計過程中著重要考慮的是以下幾個方面：

　　(1)數(shù)據(jù)采集及工程量轉換

　　(2)PID算法

　　(3)流量溫壓補償計算以及流量的累積計算

　　對于系統(tǒng)中的邏輯控制選用梯形圖(LADDER)編程，直觀、方便;對于PID回路控制流量溫壓補償計算以及流量的累積計算部分則采用語句表(STL)編程，結構緊湊而又靈活。

　　PID調節(jié)是該系統(tǒng)中zui為重要的控制程序，因此特將PID算法作一重點介紹
 

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CBL-T7-MB-30 Power/brake cable for MTR-3T10 or MTR-3T20 or MTR-3T40 series servo motors. 30 feet

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GFK-2251 Panel C Industrial Computer User's Manual

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194L-E16-1756 16 A 194L Load Switch

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IC800SLCEZ050 Encoder Cable, 30-750 W SL Servo Motor, 5 Meters

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2098-DSD-030X-DN Ultra 3000 3 kW with DeviceNet Drive

GA646IFCLNTCRO010 GCA iFIX iClient Read Only 25 PK Keyless Runtime Version

GFK-2207 Stepping MotorCube with DeviceNet Interface Manual

IC220TBK085 I/O TERMINAL STRIP, 8 POSITION SPRING STYLE, RELAY, QTY 10

IC647G90M G90:GE Fanuc SNP

IC647SDR001 Scheduler Day rate

IC693MDL645LT 24 Vdc Input, Neg/Pos Logic (16 Points) (LT)

IC756DVE010J-99 EO GECK (Graphical Editor Construction Kit) - Inb x87, Japanese, Ver sion 9.9

MSI-QUAL-SV Quality Management Server Software

PLC-5/1771 System 1771-AM1 1 SLOT I/O CHASSIS ASSEMBLY

Distributed I/O 1790D-T8BV8V DNET LDX 24VDC,8 UNIV IN/8 SINK OUT BASE, TERM BLK

Communications 1770-CP RS-232C MODEM ADAPTER CABLE, 16.5FT/5.03M

Operator Interface 2727-G7P20D1Q6 MOBILEVIEW GUARD G750

Support 9305-RSVADFCITS SUPT RENEWAL CONTRACT FOR 9305RSVADFCIT

Support 9515-RSAAMPRVR SUPT REINSTATEMENT CONTRACT FOR 9515RSAAMPRVENE

EtherNet/IP Products 2706-P43C INVIEW MESSAGE DISPLAY. 1 LINE, 20 CHARACTERS

RSI Software Products 9301-2SE3400PTU1 RSVIEW32 RUNTIME 1500-32K UPGRADE IN-SUPT (PT)

RSI Software Products 9515-RSCHM075ENE RSMACC CHANGE MGMT FOR UP TO 75 DEVICES

Motion Control 1326AB-B430G-M2K4L MOTOR,SERVO,460V,6.4NM,5000RPM,MULTI,BRK,IP67

3415-24 Greyline OS, 4 Line, (20) 9MM Chars, VFD, Quick Connect, 24VDC, NEMA 4

HMI-BEZ-205 BEZEL 12.1" STAINLESS STEEL

IC693ALG392 High Density Analog Output (8 Channels)

QPLCBDE0000 12.1" Color TFT, Blank Label, Ethernet CF CARD, 24Vdc, UL,cUL,CE,UL1604

TGT-E000-0-0RR Target Rack Expansion Module, 10' Rack Linker Cable

SCC-AI02

PCI20U-TB5

ROBO-8710VLA-A

P4I845GVE-L

PCM-050

8001-4143

1492-SPM1C040-N MCB Supplementary Protector 4 A

通用型變頻器 6SE6 420-2UD17-5AA1 0.75 KW，73 x 173 x 149

電機啟動器 3VU13401MB00

1497D-A9-M10-0-N 500VA 240x480-120x240V 60Hz GPT

1608N-BP025A240V2 MiniDySC 25 Amp Bypass

1769-OW8 CompactLogix 8 Pt D/O Relay Module

190S-DND2-CC20C Compact Comb Starter W/Ckt-Bkr

194R-NU200-1753 Disconnect non-fused NEMA 3 poles 200A

2090-CPBM7DF-16AF09 MP-Series 9m Cable

2090-XXTPMP-10S40 MP-Series 40 m Length Power Cable

CIMPONNODE100M CIMPLICITY Upgrade to On-Node 100 Tag Standard Edition Historian with Alarm & Event Option ??

GF-4130R Connecting FlashCable to Dupont, Nova Ultrasonic.

IC200UDR140 VersaMax Micro 40 point PLC,(24) 24VDC In, (16) Relay Out, 120/240VAC Power Supply. (1) serial port and (1)optional communication port. Requires Machine Edition 5.7 or higher. Battery (IC200ACC414) is required for data retention. Battery not inc

IC647A30C A30:ABB Kent Taylor Mod 30

IC647PATMATL Proficy PAT - MatLab Interface

IC693BEM321 I/O Link Interface Module (Master)

IC752SKT002RR Datapanel 240T Starter Kit: Includes Datapanel 240T (BDT000), downloa d & communication cables, WinCfg, user & programming manuals

IMC-105X-1-DRR Stepping Motor Controller, 5 Amp

SLC/1746 System 1747-BA LITHIUM BATTERY (FOR RAM MEMORY RETENTION)

Industrial Computers 6189V-MRA15 RACK ADAPTER FOR 15" PLATFORMS

Application-specific products 1404-M605A-232 MASTER MODULE FOR POWERMONITOR

Operator Interface 2711-K10C20L1 PV1000 COLOR KEY, ENET & RS232 PRINT

Support 9301-2SE3200JPS SUPT RENEWAL CONTRACT FOR 93012SE3200JP

Support 9380-RSBVB2500R SUPT REINSTATEMENT CONTRACT FOR 9380RSBVB2500

DeviceNet Products 1792D-4BV4D 4 SINK/SOURCE INPUTS, 4 SOURCING 0.5 AMP OUTPUTS

RSI Software Products 9301-2SE320ITU1R RSVIEW32 RUNTIME 150-300 UPGRADE OUT-SUPT (IT)

RSI Software Products 9358-BRE01ENE RSBIZWARE BATCH REPORT EDITOR

Motion Control MPL-B4530F-SK24AA MOTOR,SERVO,8.36 NM,2800RPM,SINGL,460V,BRK

Motion Control 2090-SCVP3-0 SERCOS FBR CABL,CONN,STANDARD PVC JKT,PLASTIC 3.0M

GQBH2D100L2P QUICKPANEL 6" LCD HAND HELD BUNDLE GE LABEL

IC646MPS001 Logic Developer - PLC Standard