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　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項(xiàng)作業(yè)，而且只能按序進(jìn)行，一環(huán)緊扣一環(huán)，稍有不小心都將導(dǎo)致調(diào)試失利，不但延誤工期，甚至?xí)p壞設(shè)備。本文介紹了在現(xiàn)場實(shí)踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗(yàn)，并對現(xiàn)場經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問題，提出評論定見和解決計(jì)劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準(zhǔn)備

　　體系設(shè)備調(diào)試前的技能準(zhǔn)備作業(yè)越充沛，設(shè)備與調(diào)試就會越順暢。前期技能準(zhǔn)備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機(jī)技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對體系工藝流程，特別是工藝對各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對體系工作邏輯的深刻了解，是前期技能準(zhǔn)備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動力接線圖，并與什物相對照，以及時發(fā)現(xiàn)過錯并糾正。

　　(4)在全面了解規(guī)劃計(jì)劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點(diǎn)號表(包含內(nèi)部線圈一覽表，I/O所在位置，對應(yīng)設(shè)備及各I/O點(diǎn)功用)。

　　(5)研讀規(guī)劃提供的程序，對邏輯雜亂的部分輸入、輸出點(diǎn)制造時序圖，一些規(guī)劃中的邏輯過錯，在制造時序圖時即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計(jì)劃，然后在團(tuán)體評論的基礎(chǔ)上綜合成為全體系調(diào)試計(jì)劃。

　　2、PLC商檢

　　商檢應(yīng)有甲乙兩頭共同進(jìn)行，應(yīng)承認(rèn)設(shè)備及備品、備件、技能材料、附件等的類型、數(shù)量、規(guī)范，其功用是否無缺待實(shí)驗(yàn)室及現(xiàn)場調(diào)試時驗(yàn)證。商檢成果，兩頭應(yīng)簽署交換清單。

　　3、實(shí)驗(yàn)室調(diào)試

　　(1)PLC的實(shí)驗(yàn)室設(shè)備與注冊制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機(jī)、編程器、打印機(jī)等相銜接，查看接線正確，供電電源等級與PLC電壓選擇相契合后，按開機(jī)程序送電，裝入體系配置帶，承認(rèn)體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊，此刻即可進(jìn)行各項(xiàng)操作實(shí)驗(yàn)。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進(jìn)程的意圖在于驗(yàn)證輸入的作業(yè)程序的正確性，該程序的邏輯所表達(dá)的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進(jìn)程，闡明程序有誤，應(yīng)進(jìn)行修正。在這一進(jìn)程中，對程序的了解將逐漸加深，為現(xiàn)場調(diào)試作好了準(zhǔn)備，同時也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進(jìn)一步優(yōu)化。

　　調(diào)試辦法有兩種：

　?、倌７罗k法：按規(guī)劃做一塊調(diào)試板，以鈕子開關(guān)模仿輸入節(jié)點(diǎn)，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點(diǎn)模仿設(shè)備工作時的回來信號節(jié)點(diǎn)。其長處是具有模仿的真實(shí)性，可以反映出開關(guān)速度差異很大的現(xiàn)場機(jī)械觸點(diǎn)和PLC內(nèi)的電子觸點(diǎn)相互銜接時，是否會發(fā)作邏輯誤動作。其缺陷是需求添加調(diào)試費(fèi)用和部分調(diào)試作業(yè)量。

　?、趶?qiáng)置辦法：使用PLC強(qiáng)置功用，對程序中觸及現(xiàn)場的機(jī)械觸點(diǎn)(開關(guān))，以強(qiáng)置的辦法使其“通”、“斷”，迫使程序工作。其長處是調(diào)試作業(yè)量小，簡便，不需另外添加費(fèi)用。缺陷是邏輯驗(yàn)證不全面，人工強(qiáng)置模仿現(xiàn)場節(jié)點(diǎn)“通”、“斷”，會構(gòu)成程序工作不能連續(xù)，只能分段進(jìn)行。

　　依據(jù)我們現(xiàn)場調(diào)試的經(jīng)驗(yàn)，對部分重要的現(xiàn)場節(jié)點(diǎn)采納模仿辦法，其他的選用強(qiáng)置辦法，取二者之長互補(bǔ)。邏輯驗(yàn)證階段要著重逐日填寫調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗(yàn)收簽字，以樹立調(diào)試作業(yè)責(zé)任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應(yīng)在規(guī)劃圖上注明，及時征求規(guī)劃者的定見，力求準(zhǔn)確表現(xiàn)規(guī)劃要求。
 

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CBL-T7-MB-20 Power/brake cable for MTR-3T10 or MTR-3T20 or MTR-3T40 series servo motors. 20 feet

GF-3022R Connecting FlashCable to Ametek Accuforce II Cadet.

IC200UDD240 VersaMax Micro 40 point PLC,(24) 24VDC In, (16) 24VDC Sink Outputs, 24VDC Power Supply. (1) serial port and (1)optional communication port. Requires Machine Edition 5.7 or higher. Battery (IC200ACC414) is required for data retention. Battery no

IC646TPR300 ProServer 300 I/O Point Runtime System

IC647PATABB0 Proficy PAT - Driver For Ethernet-Coupled Abb Bomem Ftir Spectrometers

IC693ALG442CA Conbal Coated Analog module, four in and two out.

IC752DSX000RR Datapanel 160 - 240x64 LCD display with LED backlight. Includes integ rated keypad for data entry. No touch capability. Various sizes of t ext, bitmaps, bar graphs, messaging. Supports limited PC/104 capabili ty.

IFIXONNODE100M iFIX Upgrade to On-Node 100 Tag Standard Edition Historian with Alarm & Event Option, M4 Key

SLC/1746 System 1746-BAS BASIC MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6186-M17SS VERSAVIEW 17 INCH MONITOR, TEMPERED GLASS

Application-specific products 1404-M505A-000 MASTER MODULE - PQ

Operator Interface 2711-T6C8L1 PV600 COLOR TOUCH, DH+ & RS232 PRINT

Support 9301-2SE3100PTR SUPT REINSTATEMENT CONTRACT FOR 93012SE3100PT

Support 9380-RSBARS SUPT RENEWAL CONTRACT FOR 9380RSBA

DeviceNet Products 1734-EP24DC 24V DC POWER/BUS EXTENSION MODULE

RSI Software Products 9301-2SE3200ZHE RSVIEW32 RUNTIME 300 (CHINESE)

RSI Software Products 9358-BPCNT60U1 UPGRADE: IN-SUPT: RSBATCH PC-BASED 03 TO 60

Motion Control MPL-B4520P-SJ22AA MOTOR,SERVO,6.1 NM,5000RPM,SINGL,460V,6.8KG

Motion Control 2090-SCVG15-0 SERCOS FBR CABL,CONN,STNDRD PVC JKT,GLASS,15.0M

GFK-2212 S2K & IMJ Case Demo Packing List and Assembly Guide

IC646MGRS05 Electronic Signature option for a 5 users Procify Change Management system.

MTR-1235-N-D-E-0 Stepping Motor Nema23, Series Wdg

QPICGDE0000 10.4 inch Color TFT/ GE Fanuc/ Ethernet/ CF Card/ 24VDC/ UL/ cUL/ CE/ UL16 04

PXIe-5160

PCL-832

SOM-4486

DC2405M

PEAK 600VL

IBM X3250M3

1492-PD3C263 350 A Power Distribution Block

中央處理單元 6ES7414-4HJ04-0AB0 CPU414-4H,1.4MB RAM，60ns，電源 24VDC，MPI/PROFIBUS-DP 主站接口

變送器 3RS17061FE00

1495-N77 10 A Electrical Interlock Kit

1585J-M8TBJM-20 RJ45 Ethernet Media

1761-CBL-AM00 MicroLogix Cable

188-K3B160 Miniature Circuit Breaker 16 A

194L-E16-1754 16 A 194L Load Switch

2090-CPBM4DF-16AF12 MP-Series 12m Length Cable

2090-XXNFMF-S12 Kinetix Drives 12m Standard Cable

BC647OEM0411 OEM Edge Program Renewal Additional Key - Historian

GC647PATAXSO Proficy PAT - Driver For All Axsun Technologies Near-Ir Spectrometers - Assist Support

IC200MDD844 Mixed 24VDC POS LOG b group 16 point / 24 VDC output 16 point.

IC646NRF000 Allen-Bradley RF Antenna Communications

IC647MBEC MBE:Modicon Modbus Ethernet 7X

IC670TBM001 Aux. Terminal Strip, Qty. 2, Barrier Style

IC697MDL671 Interrupt Input Module, 14 points

IC800SLR001 External regeneration resistor rated 50 ohm100 Watt for SL and S2K series

ControlLogix/1756 System 1756-SYNCH CONTROLLOGIX SYNCHLINK MODULE

Industrial Computers 6182H-15BEH6B VVCE 1500, KEY/TOUCH, EXT MEM, RIO/DH, AC