Fanuc公司設(shè)計的Mate200i型機器人,其結(jié)構(gòu)小巧,可作為一個低成本的機床自動化上下料的解決方案。FANUCMate200i機器人可直接與機床的接口連接,整套自容式系統(tǒng)裝置包括一個6軸的機器人,其臂長可延伸19in。這種機器人可安裝到加工中心、車床、銑床和其他機床上,為裝卸工件提供服務(wù),其裝卸高度離地面36~44in。Mate200i機器人的重量很輕(只有1050Ib),可以用于起重設(shè)備起吊,將其安裝到工廠內(nèi)任何與之相匹配或允許其接近的機器上。
馬丁路德的加工中心自動上下料系統(tǒng),應(yīng)用于一個采用裝卸雙托盤,在立式加工中心上加工汽車空調(diào)系統(tǒng)連接件的客戶,是一個成功案例。
這個客戶車間的立式加工中心采用并列排序,零件要完成正反兩面加工。馬丁路德采用FANUCMate200i機器人集成的自動上下料系統(tǒng)有優(yōu)異的表現(xiàn):
在加工連接件時,機器人首先把毛坯件傳送到一個由液壓驅(qū)動控制的多功能工件夾具空穴內(nèi),該夾具安裝在立式加工中心空置的一個托盤上。當(dāng)工件夾具上的12個空穴都裝上毛坯以后,將毛坯件精確定位并夾緊,然后送入機床開始加工。
立式加工中心的防護(hù)門打開,托盤開關(guān)定位,將裝滿工件的夾具放置到加工區(qū)域加工。當(dāng)機床加工工件的第一面時,機器人開始將更多的毛坯件安裝到第二個空置的托盤夾具上。當(dāng)毛坯件端部的第一面加工完成以后,托盤再一次更換位置。機器人從第一個托盤上卸除加工完第一面的工件,然后將其傳送到在機器人防護(hù)罩內(nèi)的“翻板工作站”,然后從內(nèi)側(cè)板將其安裝到工作站上,并通過這一工作站將工件有效地翻轉(zhuǎn),使未加工面朝上,并再次安裝到夾具上夾緊。
廈門興潤星貿(mào)易有限公司
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estinghouse(西屋): OVATION系統(tǒng)、WDPF系統(tǒng)、MAX1000系統(tǒng)備件Invensys Foxboro(??怂共_
):I/A Series系統(tǒng),F(xiàn)BM(現(xiàn)場輸入/輸出模塊)順序控制、梯形邏輯控制、事故追憶處理、數(shù)模轉(zhuǎn)
換、輸入/輸出信號處理、數(shù)據(jù)通信及處理等。
Invensys Triconex: 冗余容錯控制系統(tǒng)、基于三重模件冗余(TMR)結(jié)構(gòu)的最現(xiàn)代化的容錯控制器。
Siemens(西門子):Siemens MOORE, Siemens Simatic C1,Siemens數(shù)控系統(tǒng)等
Bosch Rexroth(博世力士樂):Indramat,I/O模塊,PLC控制器,驅(qū)動模塊等。
Motorola(摩托羅拉):MVME 162、MVME 167、MVME1772、MVME177等系列
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Bausch and Lomb Vision Acuity Projector
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