Fanuc公司設(shè)計(jì)的Mate200i型機(jī)器人，其結(jié)構(gòu)小巧，可作為一個(gè)低成本的機(jī)床自動(dòng)化上下料的解決方案。FANUCMate200i機(jī)器人可直接與機(jī)床的接口連接，整套自容式系統(tǒng)裝置包括一個(gè)6軸的機(jī)器人，其臂長(zhǎng)可延伸19in。這種機(jī)器人可安裝到加工中心、車床、銑床和其他機(jī)床上，為裝卸工件提供服務(wù)，其裝卸高度離地面36~44in。Mate200i機(jī)器人的重量很輕(只有1050Ib)，可以用于起重設(shè)備起吊，將其安裝到工廠內(nèi)任何與之相匹配或允許其接近的機(jī)器上。
馬丁路德的加工中心自動(dòng)上下料系統(tǒng)，應(yīng)用于一個(gè)采用裝卸雙托盤(pán)，在立式加工中心上加工汽車空調(diào)系統(tǒng)連接件的客戶，是一個(gè)成功案例。
這個(gè)客戶車間的立式加工中心采用并列排序，零件要完成正反兩面加工。馬丁路德采用FANUCMate200i機(jī)器人集成的自動(dòng)上下料系統(tǒng)有優(yōu)異的表現(xiàn)：
在加工連接件時(shí)，機(jī)器人首先把毛坯件傳送到一個(gè)由液壓驅(qū)動(dòng)控制的多功能工件夾具空穴內(nèi)，該夾具安裝在立式加工中心空置的一個(gè)托盤(pán)上。當(dāng)工件夾具上的12個(gè)空穴都裝上毛坯以后，將毛坯件精確定位并夾緊，然后送入機(jī)床開(kāi)始加工。
立式加工中心的防護(hù)門打開(kāi)，托盤(pán)開(kāi)關(guān)定位，將裝滿工件的夾具放置到加工區(qū)域加工。當(dāng)機(jī)床加工工件的第一面時(shí)，機(jī)器人開(kāi)始將更多的毛坯件安裝到第二個(gè)空置的托盤(pán)夾具上。當(dāng)毛坯件端部的第一面加工完成以后，托盤(pán)再一次更換位置。機(jī)器人從第一個(gè)托盤(pán)上卸除加工完第一面的工件，然后將其傳送到在機(jī)器人防護(hù)罩內(nèi)的“翻板工作站”，然后從內(nèi)側(cè)板將其安裝到工作站上，并通過(guò)這一工作站將工件有效地翻轉(zhuǎn)，使未加工面朝上，并再次安裝到夾具上夾緊。
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