7ML1136-0BA30產(chǎn)品描述:
7ML1136-0BA30
系統(tǒng)控制部分 系統(tǒng)關(guān)鍵的控制器PLC,選用的是日本橫河電機(jī)的橫河FA—M3系列中大型PLC。橫河通過自身先進(jìn)的DCS系統(tǒng)和技術(shù)優(yōu)良位控技術(shù),開發(fā)集成了專業(yè)化較高的具有插補(bǔ)功能的位置控制模塊NC系列。 1)橫河PLC作為控制中心,配以數(shù)字量輸入/輸出板,高機(jī)能脈沖位控模塊 (F3NC34-0N)和(F3NC32-0N)。由于F3SP28-3S CPU處理速度快,平均20000step/ms掃描速度(45%基本指令/55%應(yīng)用指令);循環(huán)時間短,最短掃描時間200us,支持主程序與高速定時程序并行處理;達(dá)到快速響應(yīng),基本單步指令執(zhí)行時間0.017us,內(nèi)含通訊處理CPU,與外設(shè)通訊不占用主CPU資源與處理時間。 2)高機(jī)能脈沖位控模塊 (F3NC34-0N)和(F3NC32-0N),脈沖 control (5Mpps),4 通道編碼器輸入(5Mpps),;PTP 方式, 位置/速度模式, PTP模式⇔速度模式切換, 連續(xù)定位, 圓周控制, 直線/圓弧/螺旋插補(bǔ);電子齒輪, 示教功能, 手輪輸入, 運行中速度變更;最快啟動時間0.09ms最小解析精度0.001mm。 二、工藝要求和精度要求 分度要求,當(dāng)加工時分度軸旋轉(zhuǎn)分度主要有兩個工藝要求,一是在加工過程中不允許改變分度方向,只能單向旋轉(zhuǎn)用以消除機(jī)械設(shè)備的反線誤差;二是分度加工時對溝槽加工的順序有特殊要求,而且刃數(shù)為偶數(shù)或奇數(shù)還有不同。
控制系統(tǒng)主要工藝流程 利用羅升橫河PLC指令對用戶自設(shè)定的參數(shù)進(jìn)行計算來得到X,Y,Z三軸運動的必要數(shù)據(jù),再通過位控模塊NC34等定位及插補(bǔ)指令來實現(xiàn)加工銑刀鉆頭的功能。同時將左旋和右旋分成一個程序,只是選擇調(diào)用不同的系統(tǒng)參數(shù),兩者之間的區(qū)別只是在與分度方向不同。 [align=center] 圖5 區(qū)分左右旋,單雙刃[/align] 系統(tǒng)軟件設(shè)計與實現(xiàn) 這種配置可通過編程的方法,達(dá)到以下優(yōu)點: ?。?)操作員界面透明、友好:設(shè)備各狀態(tài)及報警不僅在操作臺上用指示燈顯示出來,同時在羅升HITECH的HMI 3261 10.5寸畫面中以中文文字顯示并存檔報警數(shù)據(jù),最終以報警燈進(jìn)行綜合顯示。 ?。?)羅升橫河PLC實現(xiàn)了分散式省配線,提高了整個機(jī)臺電控系統(tǒng)的可靠性、穩(wěn)定性,大大降低了維修率,最為方便的是克服了工控機(jī)沒法做大鉆的遺憾。 ?。?)在橫河NC系列位控模塊的控制下,各軸各動作間能很好地聯(lián)鎖,各軸方便的進(jìn)行所需的各種插補(bǔ)動作,并且各動作的操作條件、順序都能用HMI畫面顯示出來?! ? (4)由于采用全數(shù)字化的控制系統(tǒng)、驅(qū)動系統(tǒng),使系統(tǒng)響應(yīng)速度、控制精度大大提高。
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