2.2 硬件安裝方法
(1) A06B-0162-B075-7008 FANUC網(wǎng)線專用壓接鉗將電纜的一頭和RJ45水晶頭進(jìn)行壓接；另一頭則按圖1～圖3的方法連接FX2N-485-BD通訊模板，未使用的2個P5S端頭不接。
(2) 揭開PLC主機(jī)左邊的面板蓋, 將FX2N-485-BD通訊模板和FX2N-ROM-E1功能擴(kuò)展存儲器安裝后蓋上面板。
(3) 將RJ45電纜分別連接變頻器的PU口，網(wǎng)絡(luò)末端變頻器的接受信號端RDA、RDB之間連接一只100Ω終端電阻，以消除由于信號傳送速度、傳遞距離等原因，有可能受到反射的影響而造成的通訊障礙。
2.3 變頻器通訊參數(shù)設(shè)置
A06B-0162-B075-7008 FANUC為了正確地建立通訊，必須在變頻器設(shè)置與通訊有關(guān)的參數(shù)如“站號”、“通訊速率”、“停止位長/字長”、“奇偶校驗”等等。變頻器內(nèi)的Pr.117~Pr.124參數(shù)用于設(shè)置通訊參數(shù)。參數(shù)設(shè)定采用操作面板或變頻器設(shè)置軟件FR-SW1-SETUP-WE在PU口進(jìn)行。
2.4 變頻器設(shè)定項目和指令代碼舉例
2.5 變頻器數(shù)據(jù)代碼表舉例
2.6 PLC編程方法及示例
(1) 通訊方式
PLC與變頻器之間采用主從方式進(jìn)行通訊，PLC為主機(jī)，變頻器為從機(jī)。1個網(wǎng)絡(luò)中只有一臺主機(jī)，主機(jī)通過站號區(qū)分不同的從機(jī)。它們采用半雙工雙向通訊，從機(jī)只有在收到主機(jī)的讀寫命令后才發(fā)送數(shù)據(jù)。
(2) 變頻器控制的PLC指令規(guī)格
(3) 變頻器運行監(jiān)視的PLC語句表程序示例及注釋
LD M8000 運行監(jiān)視；
EXTR K10 K0 H6F D0 EXTR K10：運行監(jiān)視指令；K0：站號0；H6F：頻率代碼(見表1)； D0：PLC讀取地址(數(shù)據(jù)寄存器)。
A06B-0162-B075-7008 FANUC指令解釋：PLC一直監(jiān)視站號為0的變頻器的轉(zhuǎn)速(頻率)。
(4) 變頻器運行控制的PLC語句表程序示例及注釋
LD X0 運行指令由X0輸入；
SET M0 置位M0輔助繼電器；
LD M0 EXTR K11 K0 HFA H02 EXTR K11：運行控制指令； K0：站號0；HFA：運行指令 H02：正轉(zhuǎn)指令。
AND M8029 指令執(zhí)行結(jié)束；
RST M0 復(fù)位M0輔助繼電器。
指令解釋：PLC向站號為0的變頻器發(fā)出正轉(zhuǎn)指令。
(5) 變頻器參數(shù)讀取的PLC語句表程序示例及注釋
LD X3 參數(shù)讀取指令由X3輸入；
SET M2 置位M2輔助繼電器；
LD M2 EXTR K12 K3 K2 D2 EXTR K10：變頻器參數(shù)讀取指令； K3：站號3；K2：參數(shù)2-下限頻率； D2：PLC讀取地址(數(shù)據(jù)寄存器)。
OR RST M2 復(fù)位M2輔助繼電器。
指令解釋：PLC一直讀取站號3的變頻器的2號參數(shù)-下限頻率。
(6) 變頻器參數(shù)寫入的PLC語句表程序示例及注釋
LD X1 參數(shù)變更指令由X3輸入；
SET M1 置位M1輔助繼電器；
LD M1 EXTR K13 K3 K7 K10 EXTR K13：變頻器參數(shù)寫入指令；K3：站號3；K7：參數(shù)7-加速時間；K10：寫入的數(shù)值。
EXTR K13 K3 K8 K10 EXTR K13：變頻器參數(shù)寫入指令；K3：站號3；K8：參數(shù)8-減速時間； K10：寫入的數(shù)值。
AND M8029 指令執(zhí)行結(jié)束；
RST M1 復(fù)位M1輔助繼電器。
指令解釋：PLC將站號3的變頻器的7號參數(shù)-加速時間、8號參數(shù)-減速時間變更為10。
3、三菱PLC控制變頻器的各種方法綜合評述與對比
3.1 PLC的開關(guān)量信號控制變頻器
PLC(MR型或MT型)的輸出點、COM點直接與變頻器的STF(正轉(zhuǎn)啟動)、RH(高速)、RM(中速)、RL(低速)、輸入端SG等端口分別相連。PLC可以通過程序控制變頻器的啟動、停止、復(fù)位； 也可以控制變頻器高速、中速、低速端子的不同組合實現(xiàn)多段速度運行。但是，因為它是采用開關(guān)量來實施控制的，其調(diào)速曲線不是一條連續(xù)平滑的曲線，也無法實現(xiàn)精細(xì)的速度調(diào)節(jié)。這種開關(guān)量控制方法，其調(diào)速精度無法與采用擴(kuò)展存儲器通訊控制的相比。
3.2 PLC的模擬量信號控制變頻器
硬件：FX1N型、FX2N型PLC主機(jī)，A06B-0162-B075-7008 FANUC配置1路簡易型的FX1N-1DA-BD擴(kuò)展模擬量輸出板； 或模擬量輸入輸出混合模塊FX0N-3A； 或兩路輸出的FX2N-2DA； 或四路輸出的FX2N-4DA模塊等。
優(yōu)點： PLC程序編制簡單方便，調(diào)速曲線平滑連續(xù)、工作穩(wěn)定。
缺點： 在大規(guī)模生產(chǎn)線中，控制電纜較長，尤其是DA模塊采用電壓信號輸出時，線路有較大的電壓降，影響了系統(tǒng)的穩(wěn)定性和可靠性。另外，從經(jīng)濟(jì)角度考慮，如控制8臺變頻器，需要2塊FX2N-4DA模塊，其造價是采用擴(kuò)展存儲器通訊控制的5～7倍。
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Allen-Bradley Ultra 3000i 2098-DSD-HV050X SERVO DRIVE
Tektronix TDS8000 ACOUISITION BOARD G9F-2628-00
YAMAHA RCX40 4-AXIS ROBOT CONTROLLER WITH RGU-2 REGENERATIVE UNIT
HP 84000-60499 SWITCH DVR BOARD
PHILIPS CFT-PE 4022 192 91222 PM DIG SCAN & PAT BRD DSPB
MATROX METEOR-PRO 690-01 REV:C FRAMEGRABBER PCI BOARD
ALLEN BRADLY 2706-LV4P DL40 Plus Message Display
HP E3005-61036 E3005-69036 TH 128M SMPLR
HP 744/132L A4500-69001 VME Mainframe Computer CPU BOARD
National Instruments PCI-232/485 8 CH 184677D-01 PCI Interface Card
SIEMENS SIMATIC S5 6ES5 262-8MB13 CLOSE LOOP CONTROLLER
SMAC LAR30-025-55CV MOD 282 Linear Actuator
MKS 1150 1150C-4877V VAPOR SOURCE MASS FLOW CONTROLLER
Advantech PCE-5124G2 PCE-5B07-04 Core 2 Quad Q9550 2.8G 4GB RAM SBC System
COMTROL 5002291 ROCKETPORT PCI UNIV 32P card
Rayfire-Pro PCI 10730000 REV C
TAMS 60488 HP-IB HPIB card
HP / Agilent 4156B 04156-66503 TBR HRSMU EXCH BOARD
NuDAQ PCI-6028 REV.A3 Multi-Channel Analog Output Board
CALIBRE PCI93 BUS COMMUNICATIONS BOARD
API Controls DM 224, DM-224I-E ,Motor Driver
Scientific Atlanta IF Modulator 99002 P/N A99002.125
ACC8S Stepper Motor Interface Board, Delta Tau Data System 602644-100
YOKOGAWA F3SP38 SEQUENCE CPU
YOKOGAWA F3NC12 POSITION
YOKOGAWA F3YD64 TR OUTPUT
YOKOGAWA F3XD64 DC INPUT
Hitachi WJ200-007SF 1HP 1-phase 200-240volt INVERTER
fei 18634-B BIAS,FPS
SCADPack 5504 CONTROL MICROSYSTEMS 8 CH THERMOCOUPLE INPUT
SBS PMC-GIGABIT-DFX Dual fiber GBIC ports
Inb PRO/1000 PT Quad Port Bypass Server Adapter PCI-E EXPI9014PT
Spirent Netcom GX1420B 1-Port 100/1000Base Ethernet Adapter
Agilent 16700-66511 16700-68717 Multb PC Board
Agilent E2928A 32/64bit 66MHz PCI Exerciser and Analyzer Opt #300
Spirent Netcom SmarBits ML-7710 10/100 Fast Ethene
ASM HiPEC MOTION SOLUTION 01-18948/A
Agilent 53131A Universal Frequency Counter/Timer 5GHz Opt 050
Pro-face 2980070-04 GP2301-LG41-24V PANEL
ROCKY R538TXV V6.2 233MHz 128MB SINGLE BOARD COMPUTER
PORTWELL ROBO-678N 800MHz 256MB SINGLE BOARD COMPUTER
INDUSTRY BOARD PEAK 555 1GB 256MB HALF SIZE CPU CARD
U500 CONTROL BD. 690D1470 (REV.C4) ESP760
PCL-746+ 4 PORT RS232/422/485 CARD
NATIONAL INSTRUMENTS IMAQ PCI-1422 185652D/E/F-02
OMRON CPU42 C200HE-CPU42-E PROGRAMMABLE CONTROLLER
ORIENTAL AXUD25A SPEED CONTROL UNIT
YAKOGAWA PS495 0950-2211 Power Supply for 54750A 83480A E2602A
NSK ESA ESA-0810A35-21.1 DRIVER
Agilent E4432B Signal Generator ESG-D SERIES
HP / Agilent 08360-60209 YO PHASE DETECTOR BOARD
HP / Agilent 08360-60014 SWEEP GENERATOR BOARD
HP / Agilent 08360-60188 PULSE 50 GHZ Board
HP / Agilent 08360-60010 FRACTIONAL N Board
HP / Agilent 08360-60206 ALC Board
HP / Agilent 08360-60264 CPU Board
Rofin Sinar SeNr 804 4101 with 707-3294
EMC 100-561-091 8 Port GBE I/O Board WITH 2 SFP Transceiver
EMC 100-561-040 4 Port 4Gb Fibre I/O Board WITH 4 X Finisar P/N:019-078-032
National Instruments NI 184677C-01 PCI 8-Port RS232 Serial Interface
National Instruments PCI-6071E 184411E-01 Multifunction DAQ
ACUITY IMAGING LG-3 Frame Grabber REV C PC
Delta Tau PMAC-PCI 603588-104 603605-106 Flex CPU
MYCOM UPS52-130 5-PHASE MOTOR DRIVER
Cognex MVS-8602e CFG-8602E-001 RevC Opt H9 Camera Link PCI Express Frame Grabber
Euresys DOMINO ALPHA 2 EUR 1160_A2_4 REV.A2 Frame Grabber Card
Accelnet 800-1593B DIGITAL DRIVE
HP / Agilent 4156B 04155-66501 CPU and GSP BOARD
HP / Agilent 04155-66502 Analog to Digital Converter Board
GALIL DMC1730 3 AXIS MOTION CONTROLLER
LUCAS EGLOFF AG TFM 064-06-09-F 4 Axes Servo Drive
Panasonic N1F8RC12A LA8000-625 + FA8000-635 Camera Controller
GUZIK 307870 BEETLE
GUZIK 310360 PCI HOST ADAPTER
Agilent 89605B 75000 SERIES C
BECKHOFF FC9004 FC 9004 PCI Ethernet
HP 54751A 20 GHz MODULE
HP 54711A ATTENUATOR
Processor Interface Board for Tektronix TDS8000 Digital Sampling Oscilloscope
COGNEX VME 4200 EX SERIES VPM-4214EXK-00 MACHINE VISION
FORCE SPARC P/N: 105949 PCA MEM 50L-5/256
COGNEX VM16 203-0043-R B1 BOARD
OREGON MICRO SYSTEMS PC58-8 ISA MOTION CONTROLLER
OREGON MICRO SYSTEMS VME 44
Matrox Genesis GEN/X/00/8/STD
EMC CX3-40F CLARiiON 100-562-144 Storage Processor Blade
HEWLETT PACKARD E1740E 75000 SERIES C TIME INTERVAL ANALYZER
YASKAWA JUSP-ACP05KAA 200V SERVO DRIVE
Kollmorgen Servostar 600 610 S61000-SE
GALIL DMC-2260 Ethernet 10/100-baseT/RS232 6-axis MOTION CONTROLLER
VAT PM-5 641PM-16PM-1003/047 ADAPTIVE PRESSURE CONTROLLER
COMPACTPCI COMPACT PCI NEC NBC-I NBC-IC5B 277-055175-006 SBC
XYCOM DIO XVME-244 DIGITAL I/O VME BOARD
ESEC SA 931.900/2
PHILLIPS PG3752 SBIP 40 MHz VME BOARD 8122 284 3651
ESEC SA 92120 SYS68K / CPU-655 P/N:100606
SBS Technologies IP-488 IEEE-488 Instrumentation Bus IP IndustryPack
TEWS VIPC627-ET VME carrier card with four IP Sl
INTEL EXPI9404PF PRO/1000 PF QUAD PORT SERVER ADAPTER
MICRO STEP MC-5514 5-phase stepping motor driver
EDWARDS ED-D39620000 controller For Edwards turbomolecular pumps
AGILENT N1912-60002 DISPLAY INTERFACE BOARD
LQ038Q5DR01 SHARP LCD SCREEN FOR AGILENT N1913A
PCI-7851 HIGH SPEED LINK MASTER CONTROLLER INTERFACE
AVAL DATA AVME-132BF MPU-32BF TSM-132-2
HITACHI ZOSEN HIMV-134 C PCB CARD, HIMV134 HIMV 134
Kollmorgen Servostar 600 606 S60600-SE
HEWLETT PACKARD 82350A 82350-66501 REV B PCI CARD
ADLINK HSL-D132-M-N DISCRETE INPUT MODULE
Advantech PCI-7432 64-CH Isolated Digital I/O card
Jenaer Antriebstechnik ECOSTEP 100 100-AA-000-000
CYBEROPTICS PWA800 9232 REV:B BOARD
Inb PRO/1000 PT DUAL PORT NEW
HITACHI L200-004NFEF INVERTER DRIVE
ARCOM SYSTEM PCADADIO BOARD
CORECO VGAPCI OC-VGA0-K400 XR-M130-16050
