1 序文
真空均質(zhì)乳化機(jī)(簡稱乳化機(jī))首要運(yùn)用于化工、醫(yī)藥、生物、食物等許多領(lǐng)域中非均相液一固和液一液多相體松散系統(tǒng)的混合。現(xiàn)在該設(shè)備在國內(nèi)首要是選用傳統(tǒng)的繼電器控制系統(tǒng)構(gòu)成,操作人員需求根據(jù)閱歷和表面閃現(xiàn)輸入指令或數(shù)據(jù)進(jìn)行手動操作,主動化程度不高,一同控制系統(tǒng)存在操作繁瑣、溫度控制超調(diào)量大、能耗高級缺點。
2 乳化機(jī)的工作進(jìn)程
2.1 工作原理
乳化機(jī)由乳化鍋、水相鍋、油相鍋、真空設(shè)備、溫度控制系統(tǒng)、電氣控制系統(tǒng)等構(gòu)成。
出產(chǎn)技術(shù)流程如圖1所示[1,2]。油溶性和水溶性材料分別在油相鍋和水相鍋內(nèi)熔化或溶解,溫度通常堅持在80℃左右,將用水蒸氣加熱的油相和水相材料通過過濾器加至乳化鍋內(nèi),以進(jìn)行均質(zhì)攪拌、乳化和真空脫氣。然后,向夾套通入冷水,冷卻到必定溫度后,增加香精,繼續(xù)冷卻至懇求的溫度間斷攪拌,待恢復(fù)常壓即可出料。
2.2 工作進(jìn)程
(1)油相鍋、水相鍋進(jìn)料后,發(fā)起油相、水相攪拌電機(jī),在線設(shè)定油相、水相電機(jī)的轉(zhuǎn)速;
(2)設(shè)定油相鍋、水相鍋控制溫度后,發(fā)起油相鍋、水相鍋的溫度控制;
(3)當(dāng)油相鍋、水相鍋內(nèi)材料初處理結(jié)束后,發(fā)起油相鍋、水相鍋出料泵,將初處理后的物料泵入乳化鍋內(nèi);
(4)當(dāng)油相鍋、水相鍋內(nèi)的物料完全泵入乳化鍋內(nèi)后,出料泵間斷工作。發(fā)起液壓電機(jī),垂直降低主攪拌器與均質(zhì)攪拌器,當(dāng)降低到位時,液壓電機(jī)間斷工作,然后手動旋緊密封閥;
(5)當(dāng)真空乳化鍋密封后,發(fā)起主攪拌、均質(zhì)攪拌電機(jī)。轉(zhuǎn)速將從零上升到用戶的設(shè)定值,并可根據(jù)不一樣的加工懇求,在線改動主攪拌、均質(zhì)攪拌電機(jī)的轉(zhuǎn)速;
TURCK BL20-16DI-24VDC-P 1
ULTRA SLIMPAK G428-0001 1
UNIOP ELT-VGA-0045 1
VALMET CPR1 A413280 1
VALMET A413045 3
VALMET 421907-1B 1
VALMET A413052 1
VALMET 421907-1B 2
VEXTA A3897-9412 1
VEXTA PH266-01GK-C5 1
VISHAY 120NQ045R 4
VMIC VMIVME Model 2533 Assy No 332-002533-010E 1
VMIC ZT5524A1A 1
VWR SCIENTIFIC MODEL 3000 1
WEIDMULLER 836598 1
WEIDMULLER 844495000 1
WEIDMULLER 8533640000 1
WEIDMULLER 844725 2
WEIDMULLER 8540180000 1
WEIDMULLER 8560740000 1
WEIDMULLER 860736000 1
WEIDMULLER 8690880000 1
WEIDMULLER V23057-B3028-A101 1
WEIDMULLER 0302860000 40
WEIDMULLER 7940005785 1
WEIDMULLER 7901620000 1
WEISTINGHOUSE 1C31238H01 1
WEISTINGHOUSE 1C31238H01 1
WEISTINGHOUSE 1C31234G01 2
WEISTINGHOUSE 1C31227GO1 2
WEISTINGHOUSE 1C31238H01 1
WEISTINGHOUSE 1C31234G01 3
WEISTINGHOUSE 1C31227G01 2
WEISTINGHOUSE 1C31224GO1 1
WEISTINGHOUSE 1C31224G01 3
WEISTINGHOUSE 1C31233G04 1
WEISTINGHOUSE 5X00167G01 2
WEISTINGHOUSE 1C31127G01 2
WEISTINGHOUSE 1C31125G02 2
WEISTINGHOUSE 1C31116G04 2
WEISTINGHOUSE 1B30023H01 2
WEISTINGHOUSE 1C31132G01 1
WEISTINGHOUSE 5X00321G01 2
WESTINGHOUSE 3A99158G01 19
WESTINGHOUSE ST24B3 12
WESTINGHOUSE AID-1(西屋鍵盤) 5
WESTINGHOUSE 5A26391H24 9
WESTINGHOUSE 3A99132G01 2
WESTINGHOUSE 3A99132G02 8
WESTINGHOUSE 1C31234G01 5
WESTINGHOUSE 1C31234G01 3
WESTINGHOUSE 1C31234G01 2
WESTINGHOUSE 4D33942G01 6
WESTINGHOUSE 3A99200G01 6
WESTINGHOUSE 1C31234G01 55
WESTINGHOUSE 1X00024H01 1
WESTINGHOUSE 5X00119G01 1
WESTINGHOUSE 1X00024H01 3
WESTINGHOUSE 1X00416H01 1
WESTINGHOUSE ZX345Q 8
WESTINGHOUSE 5X00241G01 2
WESTINGHOUSE 5X00226G02 2
WESTINGHOUSE 5X00119G01 1
WESTINGHOUSE 1C31238H01 2
WESTINGHOUSE 1C31238H01 4
WESTINGHOUSE 1C31238H01 3
WESTINGHOUSE 1C31238H01 2
WESTINGHOUSE 5X00105G14 1
WESTINGHOUSE 5X00105G01 2
WESTINGHOUSE 5X00059G01 2
WESTINGHOUSE 5X00058G01 2
WESTINGHOUSE 1C31234G01 4
WESTINGHOUSE 1C31224G01 3
WESTINGHOUSE 1C31161G02 45
WESTINGHOUSE 1C31150G01 4
WESTINGHOUSE 1C31147G01 4
WESTINGHOUSE 1C31197G01 2
WESTINGHOUSE 1C31203G01 1
WESTINGHOUSE 1C31204G01 1
WESTINGHOUSE 1C31164G02 59
WESTINGHOUSE 1C31132G01 2
WESTINGHOUSE 1C31224G01 13
WESTINGHOUSE 1C31224G01 2
WESTINGHOUSE 1C31224G01 2
WESTINGHOUSE 1C31224G01 4
WESTINGHOUSE 1C31132G01 1
WESTINGHOUSE 1C31132G01 9
WESTINGHOUSE 1C31189G01 1
WESTINGHOUSE 1C31194G01 2
WESTINGHOUSE 1C31194G01 1
WESTINGHOUSE 1C31192G01 2
WESTINGHOUSE 1C31192G01 1
WESTINGHOUSE 1C31189G01 2
WESTINGHOUSE 1C31166G01 1
WESTINGHOUSE 1C31179G02 1
WESTINGHOUSE 1C31194G02 3
WESTINGHOUSE 1C31169G02 1
WESTINGHOUSE 1C31194G03 2
WESTINGHOUSE 1C31197G01 2
WESTINGHOUSE 1C31166G01 1
WESTINGHOUSE 1C31113G02 31
WESTINGHOUSE 1C31125G02 1
WESTINGHOUSE 1C31227G01 2
WESTINGHOUSE 1C31227G01 2
WESTINGHOUSE 1B30035H01 3
WESTINGHOUSE 1C31227G01 4
WESTINGHOUSE 1C31129G03 2
WESTINGHOUSE 1C31227G01 1
WESTINGHOUSE 1C31227G02 2
WESTINGHOUSE 1C31125G02 42
WESTINGHOUSE 1C31122G01 1
WESTINGHOUSE 1C31122G01 30
WESTINGHOUSE 1C31116G04 17
WESTINGHOUSE 1B30023H01 4
WESTINGHOUSE 1B30035H01 72
WESTINGHOUSE 1C31129G03 2
WESTINGHOUSE 1C31227G01 52
WESTINGHOUSE 1B30035H01 2
WESTINGHOUSE 1C31129G03 12
WESTINGHOUSE 1C31132G01 1
WESTINGHOUSE 1B30035H01 2
WESTOVER SCIENTIFIC FM-C200 1
WOHNER 31110 1
WOODHEAD 5136-PFB-VME 1
WOODWARD 5464-414 1
WOODWARD 9907-175 1
WOODWARD 9907-164 1
WOODWARD 9907-164 1
WOODWARD 9907-028 1
WOODWARD 9907-252 1
WOODWARD 2301A /9905-020 1
WOODWARD 9907-162 1
XANTREX XFR40-30 1
XANTREX XFR40-70 1
XANTREX XFR 20-130 1
XYCOM XVME-653 0
XYCOM XVME-530 1
XYCOM XVME-976 1
XYCOM Proto XVME-085 1
YAMAHA RCX40 1
YAMATAKE HD-CAOBS00 3
YASKAWA JGSM-06 1
YASKAWA CACR-HR10BB 1
YASKAWA AI-01 1
YASKAWA JRMSP-P8101 1
YASKAWA JRMSI-B1026 1
YASKAWA CIMR-M5D2018 1
YASKAWA JEPMC-PC040 1
YASKAWA JEPMC-MC001 1
YASKAWA JEPMC-CP210T2V 1
YASKAWA JANCD-XCP01-1 1
YASKAWA JANCD-PC51 1
YASKAWA JANCD-MSV01B 1
YASKAWA JANCD-MIF01 1
YASKAWA JANCD-MCP02B-1 1
YASKAWA PS-02 1
YASKAWA LASC-100SUB 1
YASKAWA CP-9200SH/SVA 1
YASKAWA NPSO-0503L 1
YASKAWA MB-01 1
YASKAWA LIO-01 2
YASKAWA LI0-01 1
YASKAWA LASC-100W8 1
YASKAWA PS-01 2
YASKAWA JZNC-XPP02B 1
YASKAWA JZNC-XIU01B 1
YASKAWA JZNC-MRK12-1E 1
YASKAWA JUSP-WS15AB 1
YASKAWA DI-01 7
YASKAWA JUSP-NS300 1
YASKAWA CP-9200SH/CPU 4
YASKAWA SGMAH-02AAA21 2
Yaskawa JZNC-XPP02B 1
YASKAWA JACP-317900 1
YASKAWA JANCD-JSP04-1 1
YASKAWA JAMSC-B1050 3
YASKAWA JAMSC-B1063 1
YASKAWA JAMSC-B1070 1
YASKAWA SJDE-04ANA-OY 1
YASKAWA JAMSC-B1071 1
YASKAWA JANCD-CP50B 1
YASKAWA JACP-317900 1
YASKAWA SGDS-08A01A 1
YASKAWA JAMSC-C8120 1
YASKAWA JAMSI-B1031 1
YASKAWA CPS-18F8 1
YASKAWA JAMSC-C8160 1
YASKAWA CP-9200SH/CPU 2
YASKAWA CP-9200SH/SVA 1
YASKAWA CP-9200SH/SVA 1
YASKAWA CP-9200SH/SVA 7