MOVITRAC 31C005-503-4-00
MOVITRAC 31C005-503-4-00
MOVITRAC 31C005-503-4-00
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經(jīng)過(guò)分析和論證，CEPD決定采用MES來(lái)實(shí)現(xiàn)電柜生產(chǎn)的管理。同時(shí)MES也是公司的主營(yíng)業(yè)務(wù)之一，采用西門(mén)子的軟件集成系統(tǒng)-SIMATIC IT。項(xiàng)目組從需求調(diào)研到設(shè)計(jì)方案(FDS)，從系統(tǒng)開(kāi)發(fā)中到試運(yùn)行在歷時(shí)6個(gè)月后MES系統(tǒng)開(kāi)始在CEPD正式運(yùn)行。
MES系統(tǒng)整合了CEPD車(chē)間所有與生產(chǎn)有關(guān)的流程和規(guī)范，整合了90%以上的生產(chǎn)數(shù)據(jù)、質(zhì)量數(shù)據(jù)，這些實(shí)時(shí)的數(shù)據(jù)和生產(chǎn)狀態(tài)都在系統(tǒng)中清晰可見(jiàn)，生產(chǎn)管理人員可以一目了然。粗略估算，生產(chǎn)每臺(tái)電柜可因此節(jié)省生產(chǎn)工時(shí)成本和管理成本各一小時(shí)。更重要的是，MES系統(tǒng)幫助各環(huán)節(jié)的管理效率得到提升，加快了發(fā)現(xiàn)問(wèn)題和分析問(wèn)題的速度，這些對(duì)運(yùn)營(yíng)成本的降低難以估量。
CEPD MES上線之后，對(duì)于生產(chǎn)的增效節(jié)能帶來(lái)了明顯效果：
1. MES系統(tǒng)使得基本流程在系統(tǒng)中得到了固化，改變了以往個(gè)別人不按照流程做事的習(xí)慣；另外也使大量的信息和數(shù)據(jù)得以規(guī)范化，保證了信息傳遞的準(zhǔn)確性；
2. 整個(gè)生產(chǎn)的信息和數(shù)據(jù)完整地、實(shí)時(shí)地采集到系統(tǒng)中，整個(gè)生產(chǎn)過(guò)程在系統(tǒng)中清晰可見(jiàn)，所有的生產(chǎn)數(shù)據(jù)、生產(chǎn)狀態(tài)、質(zhì)量數(shù)據(jù)、質(zhì)量文件等，都可以便捷地、實(shí)時(shí)地獲??；生產(chǎn)中的問(wèn)題能及時(shí)地被發(fā)現(xiàn)和反饋；
3. 生產(chǎn)信息、生產(chǎn)指令都在系統(tǒng)中自動(dòng)流轉(zhuǎn)，改變了以往的人工指令方式；
4. 實(shí)現(xiàn)了整個(gè)生產(chǎn)環(huán)節(jié)中對(duì)物料的分析比較以及追蹤，同時(shí)將重要物料的追蹤信息傳遞到總部；
5. 實(shí)現(xiàn)了生產(chǎn)管理的無(wú)紙化，分料單、工時(shí)記錄、質(zhì)量記錄、質(zhì)量報(bào)告等都在系統(tǒng)中完成；
6. 自動(dòng)地進(jìn)行生產(chǎn)數(shù)據(jù)統(tǒng)計(jì)和分析，避免了大量的人工制作表格、計(jì)算，減少了錯(cuò)誤。
另外，使用MES后也給各工作環(huán)節(jié)帶來(lái)一定的效率提升，最直接的體現(xiàn)就是節(jié)省工時(shí)，每年可減少數(shù)十萬(wàn)元的工時(shí)成本，這還不包括打印文件所用的紙張、文具、文件存放空間等成本?？梢哉f(shuō)，CEPD MES是一個(gè)集生產(chǎn)精益與管理創(chuàng)新于一體的管理系統(tǒng)，融入了幾乎所有的SFAE電柜制造管理經(jīng)驗(yàn)，這些經(jīng)驗(yàn)不但是經(jīng)過(guò)實(shí)踐了的，而且也經(jīng)過(guò)了無(wú)數(shù)的改進(jìn)和優(yōu)化。后續(xù)，項(xiàng)目組仍將根據(jù)業(yè)務(wù)需求對(duì)系統(tǒng)進(jìn)行改進(jìn)完善，提升可靠性，為西門(mén)子在中國(guó)的工廠樹(shù)立制造管理信息化的標(biāo)桿。
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