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一般的轎門均采用不銹鋼或者類似的材料進(jìn)行制造。為了美觀，轎門板和其他工件的連接不能使用焊接、螺栓或者鉚釘，而是要使用某種金屬專用粘合劑。以前，專用的粘合劑的涂敷需要熟練的技術(shù)工人手工操作，但是涂抹的均勻度和速度都不能讓人滿意。同時(shí)，在凝固的時(shí)候沒有專門的恒溫加熱設(shè)備，自然凝固的粘合質(zhì)量難以控制。對(duì)于這個(gè)電梯中關(guān)鍵部件的制造，上海三菱電梯決定定做全新的專用生產(chǎn)線，在轎門涂膠這個(gè)工藝環(huán)節(jié)上進(jìn)一步保證產(chǎn)品質(zhì)量，提高生產(chǎn)效率。
流水線的工藝流程
在這套生產(chǎn)流水線的解決方案中，預(yù)加工好的不銹鋼轎門板先在前處理工作臺(tái)上進(jìn)行清潔，然后送入涂膠平臺(tái)，按照預(yù)先設(shè)定好的圖案和涂膠量由全自動(dòng)噴槍自動(dòng)進(jìn)行涂敷。操作工人確認(rèn)涂敷無誤后再在門板上安放好需要粘接的其他工件。
在涂膠完畢之后，門板被送入加載平臺(tái)，加載平臺(tái)將自動(dòng)運(yùn)行，把門板送入烘箱內(nèi)進(jìn)行加熱。
烘箱內(nèi)一共有4層，每層4個(gè)，一共16個(gè)工位，可以同時(shí)容納16塊門板進(jìn)行加熱，促使膠水凝固。每個(gè)工位的溫度都是進(jìn)行獨(dú)立控制的，以確保升降溫的平滑性。同時(shí)，其加熱時(shí)間也都是單獨(dú)進(jìn)行計(jì)時(shí)，以保證不會(huì)有膠水被過分加熱或者加熱不足而導(dǎo)致質(zhì)量問題。
這樣，在預(yù)先設(shè)定好溫度下，加熱了設(shè)定的時(shí)間之后，門板會(huì)自動(dòng)被送出烘箱，通過卸載平臺(tái)放置到檢查臺(tái)上，經(jīng)工人確認(rèn)沒有質(zhì)量問題之后送進(jìn)下個(gè)加工工段使用。至此整塊電梯轎門涂膠加工完畢。
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